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Mr. S Madhankumar

Mobile: +91-978******* ~E-Mail: adh81s@r.postjobfree.com

Seeking for a position to show case the skills gained for the past 19+ years in Vehicle Prototyping and Validation with an Organization of high repute

PROFILE

19 years of experience in proto vehicle build, validation, powertrain testing and new concept development.

Strong abilities to find vehicle failure root cause analysis and rectification. Diagnostics skill in electrical & mechanical.

Knowledge of developing mule vehicle and implementing the vehicle concept for the shop floor.

Effective communicator & negotiator with strong analytical, problem solving and organizational abilities.

CORE COMPETENCIES

Vehicle Diagnostic and Assembly

Process Management

Vehicle ride & Handling

Error Handling

Power train & Suspension tuning

Prototype Development

Mule build Development

ORGANISATION SCAN

TATA CONSOLTANY SERVICE [ JULY 2019 – TILL NOW ]

Mule build activities for Development new projects.

Key Deliverables:

CC21 Mule build Activites completed and delivered in time.

LHD Donor vehicle converted to RHD for mule build.

Emule build successfully completed.

All vehicles delivered by as per quality noms.

Suported in fabrication,Test track,shop floor and supplier activites.

MAHINDRA AND MAHINDRA LTD Team leader Oct’2009 – July 2019

Key Deliverables:

Proto type vehicle build and re-build for analytical and testing

Proto vehicle Strip down and re-build with report for all proto types after completing the validation.

Validation &measurement of vehicle major aggregates like clutch, tyre, brakes, etc.,

Vehicle Static and Dynamic inspection.

Defect diagnosis and rectification in prototype vehicles.

Vehicle ride & Handling performance drive for dynamic issues in prototype vehicles.

Technical handling of various systems and sub systems in vehicle. (Engine, Transmission, Brakes, Suspension, HVAC etc.)

Involved in many trials like tire Tuning, Suspension tuning, Brake efficiency, Cost down, performance, vehicle durability

Involved in complete vehicle strip down activity for benchmark data.

Involved in the fabrication and modification of testing rigsand vehicle proto development for upcoming projects.

Job planning, time management and maintain the DWM board.

Development of fixture, special tools, for new project vehicle

Very well familiar in brake bleeding, clutch bleeding, wheel alignment, door alignment, wheel balancing, AC work,etc.,

FORCE MOTORS SERVICE CENTRE TECHNICIAN Mar’2000 - Mar’2006

Service advisor & Chief mechanic

Vehicle final inspection & Delivery check

Vehicle road test inspection & issue solving

SIGNIFICANT MILESTONES

Lead the mule vehicles development for new vehicle projects.

Cost saving & Weight Reduction Activites.

Engineering Buck preparation for new vehicle projects to simulate the Engine compartment Packaging concepts.

Creating Power train proof of concept for refresh vehicles on current vehicle chassis.

Designed parts like Engine mounting & Intake system and cooling hoses proto level mparts for mule vehicle.

Prepare Process sheet for vehicle assembly process ( sequence chats & stage wise process sequence ).

BOM verification of DFMEA & PFMEA.

Supported SAM trails and service manual preparing for new projects.

Preparing control plane for proto vehicle build.

Concern and issues monitoring during vehicle build.

All DVP vehicle preparation and vehicle sign off and Track proto / validation vehicle.

Being part of Successfully launch of XUV5oo,KUV 1oo,TUV 3oo,MARAZZO,XUV 3oo and upcoming projects

Successfully Completed High Altitude trial and cold start and drivability trials for 5 Project vehicle.

Successfully completed climatic durability(All over INDIA-75K), GHD,HSD,CDT,ADT on time

Made the Test setup for Vehicle Simulation Lab (Road to Lab) without modifying part for its life evaluation

Successfully Completed durability Vehicles fully strip down and re-build of Mahindra new launched vehicle

Successfully completed the Concept Vehicles are MahindraUDO, Atom, EKUV, FWD Bollero,etc

Successfully developed in house proto factory and proto pilot lines

Applied more than two pattern and twenty kaizen successfully developed in Mahindra groups.

OWEND CONSELTENCY /AUTO MOBILE WORKSHOP/ Apr2006 – Act 2009

Owen service centre for all company vehicles.

TRAININGS / WORKSHOPS

Team Management training

Technical event management

Vehicle Diagnostic Training.

Product development system training.

Key learning and Vehicle immobilizing training

5’S, Fire Fighting, Plant Safety, First aid.

ACADEMIA

Diploma in mechanical engineering at : First class (6.5 SGPA)

Shridhar university, pilani, Rajasthan

ITI in MECHANICAL MOTOR VEHICLE (MMV) : First class (67%)

(At SRI AVINASHILINGAM SHRAMIK VIDYAPEETH)

H.S.C : First Class (53%)

(At Govt,Hr Secondary School, Thondamuthur)

S.S.L.C : First Class (57%)

(At Govt,Hr Secondary School, Thondamuthur)

IT FORTE

Well Versed with Windows, MS Office, and Internet applications.

PERSONAL DETAILS

Date of Birth : 10/05/1981

Fathers Name : R Sivaswamy

Language proficiency : English, Tamil, Hindi, Kannada

Marital Status : Married

DECLARATION

I hereby declare that all the information stated is true to the best of my knowledge

Chennai S Madhankumar

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