Quality Manager

CURRICULUM VITAE

SHAJAHAN SHAHUL

E-mail: ***********@*****.***

************@*****.***

Mobile: +966-0564453980 /050*******

Career Objective:

Intent to build a Career with a leading corporate of hi-tech environment, which will help me to explore myself fully and realize my potential and willing to work as a key player in a challenging last-paced and creative environment.

To extend all my efforts to the growth & development of the organization

To apply innovation & Creative idea’s for making the organization to be a top leader.

Designation Chronology:

February2010 – Present : Quality control & Quality Assurance Manager (Automotive industry)

March 2007 - February 2010: Production Supervisor (Forgings, Auto Components November2006 - March2007: Production Supervisor (Castings, Auto Components, Valves)

May 2005 –November2006 : Quality Control Supervisor (Castings, Valves Manufacture)

Academic Chronicle:

Institution Name

Course Studied

Year of Passing

Percentage of Marks

Al-Ameen Urdu Tamil High School, Melur

SSLC

April 2002

85%

Arulmigu Kallalakar Polytechnic College, Attukkulam, Melur

(Directory of Tamilnadu Technical Education Board)

Diploma Mechanical Engineering

April 2005

72.71%

Computer Literacy:

Operating System : MS Excel, Word, PowerPoint, Outlook, Project

Designing : Auto CAD

Linguistic Abilities:

Spoken (fluent) : English, Tamil,

Intermediate : Hindi, Urdu, Malayalam

Basic : Arabic

Written : English, Tamil

Special Skills:

Supervises the Quality Control functions/activities of a project or its parts, including Quality Control inspection schedules and the collection of Quality Records.

Supports the Operational Manager in dealing with the Client for all the Quality matters.

Assesses the implementation of the Quality Plan and Quality Control Plans on the site.

Allocates Quality Control personnel to the various areas of site activity.

Supervises inspections, reports and the documentation issued by inspectors and collect and file the required Quality Records.

Evaluates the qualifications of welders and Non Destructive Test-NDT technicians with regard to the activities assigned.

Evaluates the qualifications of inspection personnel.

Supports the construction roles in the management and control of subcontractors.

Supports and participate to all the internal/external audits.

Coordinates the relevant Tracking Systems for correct identification of materials.

Supervises the correct equipment calibration management activities.

Identifies and implements opportunities for continual improvement to include increasing quality and productivity.

Review and approval of inspection record book and inspection disposition report in timely manner.

Prepares submittals to Client as per contractual requirements.

Reviews the purchase requisition to make sure that all quality and inspection requirement for the purchase materials are included in the requisition.

Controls non-conformities, conducts root cause analysis and takes remedial actions

1.Experience:

Quality Control & Quality Assurance Manager of M/s. Eraf Industrial Company, Riyadh, Saudi Arabia from February 2010- Present

About of the company:

Eraf Industrial Company was formed in the year 2005. The Aim in establishing the company was to serve the Defense, Industrial & Commercial Sectors in the field of

Armoring automotive components.

Role and responsibility:

●Supervises the operation of the entire plant during his shift with the aim of producing product at required output levels and in accordance with specified quality and cost standards.

●Supervises plant operating activities on his shift. Includes monitoring overall plant operations. Giving directions to operators and checking that product quality and quantity are in accordance with management's requirements.

●Supervises the activities of assigned production personnel on his shift. Carries out supervisor duties and excesses financial authority at the level established by management for the position.

Issue work schedule and ensure that the work is done accordingly.

● Controls production output in accordance with instructions of his superiors.

● ensures the welfare of the plant and machinery and operators.

Communication

●Responsible for carrying out his duties to the highest quality standards, to be aware of the company's quality program, and to be aware to comply with his department's standard operating procedures.

● Carries out other similar or related duties, such as preparing safety bulletin board, making presentations to other operators on safety or plant operating matters and carrying out special projects under direction such as preparing schedule for shutdown etc.

●To identify and ensure skills of assigned manpower are aligned to project requirements to ensure technically competent personnel for the project.

●To develop the skills of the workforce, Prepare BOM(Bill of Material), Material Planning & Follow-up

Projects:

Upgrade/ Manufactured Toyota LC79 (B7/B6 level Protection) vehicles for Saudi Military Forces.

Manufactured TARES Armored personnel carrier (B7Protection) from Ford F550 base Vehicle.

Manufactured TARES-II Armored personnel carrier (B7Protection) from TLC79 base Vehicle.

Manufactured Ammunition & Weapon container (B7 level protection) 20units from ISO Container.

Manufactured Explosive disposal Vehicle (B6 level protection) from Mercedes Atego Truck.

Manufactured CIT Vehicle GMC SAVANNA (100units) & FORD E350 (200Units) Vehicles.

Upgrading / Remanufacturing BMR-600 armored vehicle-50units for Royal Saudi Naval Base(RSNF), KSA

Manufactured Tactical (Al Battar) Armored vehicle for Ministry of Interior (MOI), KSA.

Upgrade Armor protection on Luxury SUV vehicles (Lexus 570, Chevrolet Tahoe, GMC Suburban, Yukon Denali, Land cruiser GXR, VXR, Sequoia, Fortuner )

Manufactured Balkan Armored vehicle for Royal Saudi Naval Base(RSNF), KSA

Manufactured Ken worth Truck for Royal Saudi Naval Base(RSNF), KSA

Manufactured Ground Mapping Laboratory vehicle for King Abdulla City Science & Technology(KACST), KSA

Manufactured B6 /B7 level protection Hexagonal Guard Room with Turret (20units)

Upgrading / Remanufacturing Civilian Mercedes truck, Toyota Dyna, Mercedes (Actors, Zetros) trucks, Land Curser Camper for Group of Company.

Maintenance(upgrade suspension, brake, repair Hull, replace armor glass, trouble shoot engine, transmission & Electrical issues ) Military vehicles from several forces

Manufactured Machining & Fabrication Parts for Local Companies in KSA

Experience:

Production Supervisor of M/s. M.M .Forgings Ltd, Singampunari, Sivagangai, during March 2007 to Feb2010.

About of the company:

M.M. Forging’s Ltd, was supplied to steel valves & auto ancillary part, to the following organization.

Steel Grades: A105N, F316, A105 NACE, F316L, F347, C35(MOD), 16MNCR, SAE8654

Nature of Work:

● Responsible for production activities with materials, maintenance, and quality control activities to obtain optimum production and utilization of human resources, machines, and equipment.

● Reviews and discusses production, quality control, maintenance, and operational reports to determine causes of nonconformity with product specifications, and operating or production problems with line leaders and operating team.

● ensures that line employees read, understand and adhere to appropriate policies and procedures. Ensures proper stocking and availability of operation supplies and equipment.

● Monitors all production metrics and completes daily “report card”.

Review with line leaders and communicate effectively with all operating team.

● Provides training to team members and team developers which includes training on cell processes and stations, manufacturing system, white board, TPM(total productivity maintenance) 5S, and visual management.

● Assists in monitoring the SPC system and other trend analysis to fix repetitive and recognize problems immediately. Compiles, stores, and retrieves production data.

3. Experience:

Production supervisor of M/s. Sanmar Foundry Limited, Viralimalai, Trichy, during Nov 2006 to March 2007.

About of the Company:

Sanmar Foundry was supplied to Steel Valve casting & Auto Ancillary parts to the following organization.

Nature of Work:

I have more than 60 worker’s control & handling, pre planning, raw material follow up, mould closing follow up, mould heating, follow up, mould cake clamping & mould ready condition to pouring, mould knock out follow up Checking the required parameters while processing, Maintenance of safety and 5S on shop floor, Effective coordination at all levels to improve production, Shift scheduling, 7QC Tools

PDCA(P-Plan, D-Do, C-Check, A-Act)PQCDSM (P-Production, Q-Quality, C-Cost,D-Delivery, S-Safety, M-Morale)Monitoring & carrying out activities of 5S, ISO, TS

4. Experience:

Quality control supervisor of M/s. Aruna Alloy Steels Pvt Ltd. during April 2005 to Nov 2006.

About the Company:

Aruna Alloy Steels was supplied Steel Valve castings to the following esteemed organization

Nature of Work:

1. Use specialist engineering skills and techniques to evaluate production process QC results and identify appropriate action to be taken in order to enable the achievement of consistent product conformance.

2. Provide metallurgical clearance to the production process in cases of alterations to the production plan in order to support the achievement of optimal cost, quality conforming product.

3. Identify and develop improvements to QC testing standards, policies and procedures in order to support continuous improvements in QC operating performance

4. Make modifications / adaptations to testing equipment and/or processes in order to achieve optimum QC support to the production process

5. Identify and recommend QC testing equipment for procurement, perform technical evaluation of equipment and suppliers and ensure effective commissioning and follow up where appropriate

6. Undertake technical training and development for QC Department employees in order to ensure that all employees have the necessary technical skills to perform to the required standard, both now and in the future

7. Act as technical support for analysts on non-routine QC issues, applying specialist skills and knowledge to ensure problems are resolved quickly and effectively

8. Ensure sample and test records and other technical documentation are strictly maintained in line with ISO9002 and ISO14001 requirements so that non-conformance is maintained and accreditation is maintained

9. Liaise with external auditors during ISO9000 inspections, ensuring the clear demonstration of equipment, processes and methods across the Department and supporting the ongoing possession of the ISO9002 accreditation

10. Investigate customer product quality claims, identifying and analyzing the root cause of the claim and reporting results to management in order to ensure that quality reputation is maintained

11. Liaise and communicate effectively with other Departments, attending and reporting regularly to management meetings in order to ensure that QC provision meets the ongoing needs of the production process

Personal Profile:

Father’s Name : SHAHUL .U

Date of Birth : 16.02.1987

Sex : Male

Nationality : Indian

Religion : Muslim

Marital Status : Married

Address : Thamaraipatti (Village), Thumbaipatti (Post)

Melur (Taluk), Madurai District

Tamilnadu – 625 108

Passport No : S3854683

Date of Expiry : 18.03.2028

Declaration

I hereby declare that the all above information is true to my best of knowledge.

Place : Signature

Date :

(S.SHAJAHAN)

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