Production

NAME :R.Ganesh Babu

Mobile No: 720*******

Email id : ganesh2babu@gmail com

Production and QC Professional

Mechanical engineering professional with more than 14 years of progressive accomplishments in leading production and quality management in international corporations who are manufacturers of mechanical products like Skids fabrication and piping fabrication, problem solver and negotiator. Committed to manage operations and projects flawlessly while consistently delivering desired results and contributing to revenue producing activities.

Cross-functional team player and possess good communication and interpersonal skills. Interact well with stakeholders, and focus groups while staying abreast of business details and tight deadlines. Recognized for consistent success in developing systems, processes, and procedures to streamline operations, increase production capacity and enhance performance of plant & people.

Key skill:

Technical knowledge

Co-ordination – Team working skills

Written and oral communication skills

Decision Maker

Problem solving skills

Effective listening skills

Professional Experiences

Organization : Dynastic product pvt ltd

TYPE INDUSTRY : Oil and gas electrical industry

Manager-Production

Roles & Responsibilities:

Production plan for Fabrication

Material Planning

ERP Update

Review worker performances

Release weekly and production schedule based on delivery

Monitor the production processes

Production Control

Material intent

iso

Production plan and actual output

Manpower work Allocation

Review worker performances

Sub-contracting

Material follow-up

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Organization : Pepperl+Fuchs Group of Companies, Germany

Date : Nov-2010 to April-2018

Pepperl +Fuchs Manufacturing (India) Pvt. Ltd.,

TYPE INDUSTRY : Oil and gas electrical Flameproof industry

Assistant Manager-Production (Fabrication, Machine Shop)

Technical skill

SAP CONTROL PLAN,

Statistical Process Control

Material planning for Nesting

Rejection cost,

minimizing Q-Cost,

Continual improvement

Roles & Responsibilities:

Production Target as per plan

KPI Performances Monitoring

Production plan and actual output

Sheet plan for laser cut ( work order base on SAP)

Monitor the production processes

Manpower work Allocation

Review worker performances

Ensure that the production is cost effective

Team work & team build

Monitor product standards and implement quality control programmers

Quality control & Documentation

ISO Documentation ( ISO 9001-2008)

Materials requirement

Man-power availability and identify the bottleneck areas.

Release weekly and production schedule based on delivery schedule for machine shop (Castings), Fabrication Shop (SS Boxes).

Organization: Govan Industries (India) Pvt. Ltd.

Joined as Sr. Engineer (Quality control) in Chennai factory. Provided leadership of quality team and reporting directly to Sr. MANAGER and coordinating with other departmental heads for smooth flow of operations.

Role and Responsibilities.

Foundry shop- gravity die cost & sand costing (aluminum) & die inspection as per drawing

Machine shop – first approval & line inspection & document

Fabrication shop - first approval & line inspection & document

Powder coating shop – dry film thickness inspection as per customer requirement, peel of test & document.

Inward Inspection

Instrument Calibration and documentation, records & maintenance.

Maintaining statutory documents for ISO documentation

Instrument Handling:

Instrument using like Vernier caliper, micrometer, depth gages, slip gauges, height gauges,bore dial, hardness tester, dial gauges, multimeter test,wire gauges, snap gauges, NDT testing, bevel protector, radius gages, slip gauges,spark tester, flatness tester, thickness dial gauges, vacuum testing, inside & outside caliper, depth gauge, radius gauges, high voltage tester, Continuity tester, measuring tape, profile measuring machine etc

Management Representative Roles and Responsibility: (Additional responsibility for 3 years)

ISO 9001 – 2008 Documentation and control of maintenance

Internal Audit- contact & document /record furnishing

Organization: TITANIUM TANTALUM PRODUCT LIMITED, Chennai. Date : JAN. 2006 TO OCT 2010

TYPE INDUSTRY : Oil and gas Equipments industry

Joined as Sr.Engineer (Production) to supervise the Electro Chlorination Division (E.C.D) Anode Fabrication Electro Chlorination System, Cathodic Protection & skid & (MS,SS,Ti heavy Fabrication (TIG Welding, Arc welding, Gas cutting, press break, shearing machine, pressing machine)& structural skid fabrication

Roles & Responsibilities.

Prepare the Daily Work Plan

Manpower Allocation

Follow up with stores for material issue.

Daily meeting with shift in charge and supervisors.

Daily inline Production and report to Manager

Reduces cycle time manufacturing process

Handling production assembly

Carrying out quality improvement and rejection reduction.

Supervising the Final testing process

Supervising the Motor Assembly Area to get the Optimized results at the output.

Supervising the complete assembly.

Maintaining documents for ISO compliance.

Software Knowledge

Movex, SAP

Packages: MS-Office 2013

Educational Qualification

D. M. E (Mechanical Engineering) - 2005

NSIC Certification (C.N.C & V.M.C Programming and Operator) - 2005

Visual management through 5S (kaizen) Certification - 2015

Personal Details

Name

R.Ganesh Babu

Gender

Male

Father’s name

S. Ramasamy

Mother’s name

R. Manimegalai

Date birth

08.11.1984

Marital status

Married

Languages known

Tamil & English

Nationality

Indian

Address

No 3, Sri Ramulu Street, Gowrivakkam, Tambaram – Velachery Main Road, Chennai – 600 073.

Declaration

I hereby declare that the above-mentioned information is correct up to my knowledge and I bear the responsibility for the correctness of the above-mentioned particulars.

Thanks & Regards

Place : Chennai

Date :

R.Ganesh Babu

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