Design Engineer Engineering

HIMA KUMAR BONTHU

Email:***************@*****.***

Design Engineer Mobile: +91-966*******

Professional Summary

Over 4.4 years of experience as Design Engineer in Plastics, Product Design Development and Reverse Engineering.

Working as Design Engineer for Interior Trims at Motherson Automotive Technologies and Engineering from 03/08/2017 ~ 15/05/2020

Worked as Engineer at Ananth Technologies Ltd from 09/04/2014 ~ 20/11/2015 Design Basics

PLASTIC PRODUCT DESIGN KNOWLEDGE

Master Sections, Plastic product design considerations (Wall thickness, Fillet radii, Ribs, Draft, Bosses, Snap- Fits), Design for Manufacturability (DFM), Design for Assembly (DFA)

GD&T KNOWLEDGE

Fundamental Rules, Terminology, Symbols, Datum Theory, GD&T controls(Form, Orientation, Location, Runout), Material Conditions, Material Modifiers

REGULATION : UNECE R21

Skills

Automotive Interior Plastic Design

Knowledge of manufacturing process

UNECE Regulations for Interior Fitting

Knowledge of GD&T

CATIA V5 (Surface, Part, Assembly, Drafting, DMU)

NX (Surface, Part, Assembly, Drafting, DMU)

SolidWorks (Surface, Part, Assembly, Drafting)

Analytical approach to problem solving

Good communication skills

Overall work experience

Work experience in TRIM design area of Plastic product Design, Sheet metal, drafting and its assembly Procedures

Hands on experience in Interior and Exterior Trims

Good communication skills and team work to interact with designers, manufactures and suppliers

Experience in Interior and Exterior Trim Design.

Co coordinating Deign Projects.

Leading team of design engineers to ensure day to day design activities to meet deadlines.

Designing the Parts based on the style surface considering the required gap conditions and functionality and behavior of the part and its environment.

Implementing the design with understanding of general tooling requirements.

Generating assembly & detail 2D drawings by applying GD&T

Hands on experience in Interior and Exterior Trims Educational Qualification

B. Tech (Bachelor of Technology) from JNTU Vizianagaram, Andhra Pradesh, India. Responsibilities

Checking Style input surface from the style team for continuity, and radius requirement as per standards and giving feedback.

Studying the Packaging of the parts.

Creating Level of IP, Head impact Zone and exempted Steering Zone.

Designing the Parts based on the style surface considering the required gap conditions and functionality and behavior of the part and its environment.

Implementing the design with understanding of general tooling.

Performing Regulation check of radii and projection check for interior parts

Leading a team of design engineers to ensure delivery as per timeline.

Carry out 3D modeling, 2D drawings, assembly, DMU in Catia-V5

Co-ordinate design activities.

Participate regular design reviews and escalate issues requiring help to management.

Perform engineering and detailed design of CAD models.

Develop manufacturing drawings & design/Engineering documents in accordance with applicable standards.

Constant improvement in design by direct involvement with customer for their requirement

Verification of the detail designs and validation of models.

Involving in reviews with development to ensure the physical part quality as per tolerances.

Ensuring party assembly and function by considering the restrictions imposed.

Create detailed Part level and Assembly level drawings as per standards.

Ensuring Design Delivery as per TGA schedule.

Attending meetings with customer and suppliers to understand their requests and ensure the concern is addressed.

Work Experience

Project Name : HBC

Role : Project Coordinator

Overview:

Involved in NPD design, creating and updating drawings based on the changes and also customer requirement.

Work done:

Creating Head Impact Zone, Head Impact points and Document for Head impact test.

Creating and Updating Bill of Materials.

Performing regulation check for parts and creating Regulation check drawing and presentation

Creation of construction sections to support design reviews

Investigation of build issues to establish root cause

Mentoring and coaching other designers

Ensure communication between sub-system groups

Verify quality to design team output

Leading design reviews

Resolving technical design conflicts

Follow OEM corporate standards and policies

Assess buildability, manufacturability and integration with Lead Design Engineer and Design Managers

Advice first line supervises of project status, timing, resource availability and capability

Assist in establishing design completion dates

Conduct Engineering Work Order Design Changes

DESIGN ACTIVITY

Design of IP UPPER, CTR PANEL, AIR VENT BEZEL, CLUSTER FASCIA

Analysing the A-class surface for blemishes tangency discontinuities and radius and giving required feedback.

Design of Parts considering Style, gap and fitment requirements while considering tooling and assembly factors

Studied the physical part for defects due to manufacturing or tooling inaccuracies and highlight the same.

Ensured physical part quality is as per design intentions.

Creation of Presentations based on the open concerns.

Creating Part level and Assembly level Drawings as needed.

Updating Bill Of Materials and other design documents Project Name : I2MC

Role : Design Engineer

Overview: Involved in NPD design, creating and updating drawings based on the changes and also customer requirement.

Work done:

Creating and Updating Bill of Materials.

Performing regulation check for parts and creating Regulation check drawing and presentation

Investigation of build issues to establish root cause and address the issue with necessary change.

Mentoring and coaching other designers and leading design reviews

Resolving technical design conflicts

Assess buildability, manufacturability and integration with Lead Design Engineer and Design Managers

Ensure design work undertaken is conducted in accordance with engineering procedures and work instructions

Ensure that design works are done in time and with the required details and quality.

Assist in establishing design completion dates

Conduct Engineering Work and order Design Changes

DESIGN ACTIVITY

Design of CTR CONSOLE, CONSOLE DECO, GSL BEZEL

Analyzing the A-class surface for blemishes tangency discontinuities and radius and giving required feedback.

Created Detailed Sections for given Style surface considering packaging requirements.

Design of Parts considering Style, gap and fitment requirements while considering tooling and assembly factors

Studied the physical part for defects due to manufacturing or tooling inaccuracies and highlight the same.

Created Part level and Assembly level drawings as per ASME Y14.5 Standards.

Constantly working with development, Quality, Process, Architectural teams to ensure part quality as required.

Other Parts: PAB Chute, Glove Box Lid Inner, CTR Air Vents, IP CTR

Other miscellaneous design changes based on the issue highlighted.

Creating Presentations and drawings for all the applicable change notes and updates in the current design

Creating Technical Documentation for the parts and process based on the concerns. Personal Information

Name : Hima Kumar Bonthu

DOB : 19-01-1992

Languages : Telugu, Hindi, English

Marital Status : Single

Nationality : Indian

Contact Details : s2, shreyas flats, lakshmi nagar Vandalur,Chennai

Tamilnadu, India, 600048.

Declaration

I hereby declare that the information furnished above is true to the best of my knowledge. HIMA KUMAR BONTHU

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