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Manager Engineer

Location:
Pune, Maharashtra, India
Salary:
15 lacs
Posted:
November 22, 2020

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Resume:

ANIL APPAJI PUJARI Mobile: 095********

Email: adh1lr@r.postjobfree.com

Job Objective

Intend to build a carrier with leading industries with committed and dedicated people, which will help me to explore myself fully and realize my potential. I am willing to work as a key player in challenging and creative environment.

Professional Profile

●A rich professional experience with over 24 years in Production, Planning, Process Enhancements & Man Management. Major experience in well-known MNC companies in WIKA Instrument & Baumer India Pvt Ltd. in India

●Presently associated with Autocontrol Process Instrumentation As PPC Manager from April 2018 to July 2018 & then One year responsible as Operation Head till Aug.2019 then Working as Design Manager to develop new products & Process improvement.

●Experience in using lean tool’s giving success & track record of delivering optimal results in performance growth as Operational improvement, cost reduction through improvement in system / process, productivity improvement.

●An effective communicator with excellent relationship with management.

Areas of Expertise

●Effective & efficiently use of 4M (Man, Machine, Material, Method)

●Multitask Handling

●Cross Functional Team leadership

●Planning & Deployment of operational Assets

●Work Experience in LEAN methodology

●Work experience in SAP system

Organisational Experience

1.Autocontrol Process Instrumentation:

Joined as PPC Manager in April 2018 & from July 2018 Management promoted me as Operation Head (Till Aug.2019) The below are the achievements in this period

1)Achieve invoicing target of 5 Cr in 2018-19 against 39 lacs in 2017-18

2)Inventory Control & maintain below 60 lacs.

3)Start KANBAN System in Stores to maintain stock

4)Improve On-Time delivery from 57% to 83%

5)Capacity improvement through Special machines procurement as CNC, VMC etc.

6)Quality Improvement through Atomization in Dial Printing & Laser Marking

7)Shifting plant in new premises without hampering Invoice Target.

From Sept.2019 till date Working as Design Manager

1)Yearly Three product development

2)Process Improvement

3)Technical back up to Sales

4)Procedures, New Product Catalogues etc. Documentation

5)Initiate & take Approvals as ISO, ATEX, Consultants etc.

2. Baumer Technologies India Pvt Ltd. (formally known as WAAREE Instruments) – Senior Manager - Production (From Dec. 2009 to May 2016)

I am responsible for Pressure Gauge manufacturing section, Machine Shop & Press shop

1)Achieve monthly production target

2)Improve Diaphragm filling station & process improvement of filling.

3)Improve Process parameters, productivity & in process rejection.

4)Improve 5S activity in machine shop & assembly line.

5)Maintain ON Time Delivery & improve 5% OTD than previous quarter.

6)Asset suggestion to improve productivity as CNC, VMC, Laser Welding etc.

7)Press Shop Die development to add new components mfg. inhouse.

8)Special U cell for Automobile Industry (Maruti)

Projects for Improvement in Pressure Gauge Manufacturing

1)Lean (U)Cell Developed – Study value stream mapping, Time study & calculate Takt Time Improve cell operations & line set for 100 pc per 10 hrs shift.

2)KANBAN System – Developed in stores for smooth flow of components & inventory control

3)5S – Various sections we done 5S activity to improve floor & smooth flow of material, Cleanliness of Floor,

4)OTD (On Time Delivery) Project – Study total process flow, minimize flow distance & time. Shop floor super stores develop.

5)SAP Effectively Monitor & Control – Daily planning from SAP system & planned qty. as per capacity. Discuss in daily meeting & improve system accordingly.

Working as Facility & Maintenance Manager from June 2012 to Oct. 2015, my responsibility is to -

1)Support LEAN activity to improve OTD, reduction in WIP, inventory etc.

2)Develop MSL levels of components & add components 5% than previous quarter

3)Develop KANBAN system

4)improve storage & material handling system

5)Develop AMC of critical machines & maintain breakdowns within limit.

6)Prepare budget & approval from top management for capital asset

7)Prepare history card & take approval to scrap nonperforming assets.

3. FORBES MARSHALL HYD. PVT.LTD. –

Production Manager (From July 2007 to Dec.2009)

Manufacturing unit of FORBE MARSHALL Group based in Hyderabad,

My role & responsibilities are as below

1) Production of various products – Pressure Gauge, Temperature Gauge,

2) Preparations of Monthly schedule, weekly & daily plan,

3) Customer complaints & Support

4) Time study of new products,

5) Plan for Machine shop is the major roles.

4. WIKA Instruments (I) Pvt Ltd. (Germany) –

Production Supervisor from Jan.99 to 2007

Leading Manufacturer of Pressure & Temperature Gauges

As a Production Supervisor (Jan.1999-2007) my role & responsibilities are as below

●Production of Pressure Gauges

●Production of Pressure Gauge with Diaphragm Seal.

●Production of Pressure Transmitter with Diaphragm Seal

●Production of master pressure gauges of accuracy 0.25% & 0.1%

Special Contribution

●LEAN Cell value stream mapping & develop cell to improve OTD & reduce WIP

●Develop material handling trolleys for KANBAN components

●Reduce inventory of individual packing box through system develop

5. UNITY Gauges Pvt Ltd.

As a “Production Supervisor” From 1996 to 1998.

Manufacturer of Mechanical Gauges and I was responsible for Production.

6. FIE Consultant Pvt Ltd.

As a “ASSISTANT ENGINEER” From 1994to1996.

Leading Manufacturer of Material Testing Machines – Tensile & Compression Testing Machines.

Qualifications

Diploma in Mechanical Engineering. Govt. Polytechnic. Malvan Maharashtra.

Other Qualification : MBA in Operation Management

Diploma in Production Management: from Indian Institute of Management & Technology.

Quality Assurance & QS 9000: From all India Council for Management & Studies.

Personal Details

Contact Address : B4, Moreshwar Vihar,

Near Gavde Petrol Pump,

Golande Estate

Pimpari-Chinchwad Link Road,

Chinchwad – Pune 033

Marital Status: Married

Date of Birth: 14th April 1972.

Present Salary: 13.0 lacks per Annum

Expected Salary: 17.0 Lacks per Annum



Contact this candidate