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Instrument Engineer

Location:
Ernakulam, Kerala, India
Posted:
October 12, 2020

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Resume:

SACHIN V FRANCIS

Page * of *

Email: adgvpi@r.postjobfree.com Contact No +91-903*******

Profile

An Industrial Automation engineer with 13 years of experience in process control instrumentation intending to work in a challenging and dynamic environment, with an opportunity of working with diverse group of people and enhancing my professional skills with learning and experience for career growth. Areas of Expertise

Project Execution & Planning

Conceptualize project execution plans after thorough discussion with clients.

Establish time span & schedules for Engineering, FAT and site execution as per client specifics.

List down the resource needs for projects, after considering the budgetary parameters set.

Interaction with the EPC / Consultant for obtaining the Engineering Inputs as per the schedule.

Preparation of Project execution plan, Project schedule, Inspection and test plan etc.

Planning and organizing kick off meeting, design review meetings etc.

Discuss project status/ review during the course of periodic project review meetings.

Obtaining Approvals for Engineering Documents from Customer / Consultants.

Estimating and Procuring the Control system Products as well as third party items.

Coordination with third party vendors for engineering and delivery of items as per schedule.

Organizing and executing Factory acceptance tests (FAT /IFAT).

Preparation of change orders for the scope change of the project.

Complying with Internal Quality proceedings, HSE requirements and Total Quality management.

Engineering Design

Conduct Study & Detail Engineering for Automation and Process control for Oil & gas industries using Yokogawa DCS & PLC.

Study of P&ID, IO list and various design inputs and having Technical Clarification meetings with Customer for engineering design.

Preparation of detail engineering documents like Functional Design specification, System Architecture, Network Architecture etc.

Design of Cabinet GA IA drawings, loop drawings, wiring drawing etc.

Accountable for understanding control narratives and logic charts for generation of typical loops.

Preparation of various Testing procedures and QA/QC documents.

Familiar with industrial network communication protocols like Vnet, Modbus TCP/IP, Ethernet, & Physical link Protocols like RS485/422 and RS232, OPC etc.

Validation of FF segments and IS loops using tools as per project requirement. SACHIN V FRANCIS

Page 2 of 8

Erection & Commissioning

Functional Testing and commissioning of plant.

Preparation of Operational Test procedures, loop check procedures, Method statements etc. for site works.

Experience in commissioning of Gas Lift Turbines, Gas Injection Compressors and Vapor recovery compressors.

Foundation Fieldbus (FF) downloads and configuration of FF instruments.

Familiar with loop checks,calibration and installation of various transmitters.

Installation & Configuration of Workstations with OS, Application software packages, Antivirus etc.

Familiar with Subsystem communication & Integration with DCS through MODBUS TCP/IP,MODBUS RS485

Experience in commissioning and Testing of AS-Interface instruments and Profibus DP equipment’s

Technical knowledge

1 HANDS ON EXPERIENCE IN HANDLING YOKOGAWA DCS CENTUM VP 2 EXPERIENCE IN GE CONTROL SYSTEM – MARK-VI and MARK-VIes 3 FAMILIAR WITH ALLEN BRADLEY PLC

4 EXPERIENCE IN COMMISIONING OF GE TURBINES (PGT 25) AND COMPRESSORS 5

EXPERIENCE IN DESIGN,ENGINEERING AND TESTING OF VARIOUS TYPES OF CABINETS (SYSTEM, MARSHALLING, PDC, IRC ETC )

6

GOOD KNOWLEDGE ABOUT INGRESS PROTECTION (IP) STANDARDS, INTRINSIC SAFETY, HART PROTOCOL AND HAZARDOUS AREA CLASSIFICATION. 7

HANDS ON EXPERIENCE IN FIELD INSTRUMENTS FOR MEASURING PRESSURE, FLOW, LEVEL, TEMPERATURE AND DIFFERENTIAL PRESSURE AND ITS FIELD INSTALLATION.

8 PROJECT MANAGEMENT CERTIFICATION & MS PROJECT TRAINING –IACT 9

EXPERIENCE IN HART 475, PLANT RESOURCE MANAGER(PRM), AMD(P&F), PROFIBUS TESTER

10 EXP IN BURNER MANAGEMENT SYSTEM

SACHIN V FRANCIS

Page 3 of 8

Professional Experience

COMPANY

National Petroleum Construction Company (NPCC)

Abu Dhabi

Designation Sr. Commissioning Instrumentation Engineer Duration Sep 2018-

Job Profile

Functional Testing and commissioning of plant.

Preparation of Operational Test procedures, Method statements, loop check procedures etc. for site works.

Ensuring vendor supplied instruments are in accordance with contract drawings and Design Specifications.

Monitoring site conditions & performing Engineering Analysis Work (Design Reviews, Engineering Change Requests

Analysis etc.) along with Design team.

Installation & troubleshooting activities carried out on a wide range of instrumentation systems like

Transmitters/ESDV/MOV/Analyzers/Control Valves/F&G Detectors.

Assist Commissioning Procedures, Supervision of the Erection/Installation/Loop Testing, carrying out of Functional Testing of Plant Equipment and Systems.

Assist the Vendor for the testing and start-up of the Packages.

Industry UMM LULU PHASE II PROJECT

COMPANY

YOKOGAWA INDIA LTD

Bangalore.

Designation Lead Engineer - DCS

Duration Sep 2013- Aug 2018

Job Profile

Hardware and software Design of DCS systems.

Detail Engineering for Automation and Process control for Oil & gas industries.

Understanding the Cost, Scope, Schedule and Quality requirements from sales during project hand over.

Establish time span & schedules for Engineering, FAT and site execution as per client specifics.

List down the resource needs for projects, after considering the budgetary parameters set.

Preparation of Project execution plan, Project schedule, Inspection and test plan etc.

SACHIN V FRANCIS

Page 4 of 8

Interaction with the EPC / Consultant for obtaining the Engineering Inputs as per the schedule.

Planning and organizing kick off meeting, design review meetings etc.

Study of P&ID, IO list, control narrative and various other design inputs.

Having Technical Clarification meetings with Customer for engineering design.

Preparation of detail engineering documents like Functional Design specification, System Architecture, Network Architecture etc.

Finalizing Bought-out Make & Model with EPC / Customer.

Coordinating with procurement team for ordering of Hardware materials, Software packages etc.

Technical evaluation of quotations and bids from vendors.

Generation and design of engineering documents.

Preparation of I/O Assignment and Termination drawing.

Design of Cabinet GA IA drawings, loop drawings etc.

Preparing FAT Procedures, Interconnection Diagram & Single Line Diagram.

Preparation of Cable Schedule, Heat Dissipation and Power Calculation.

Validation of FF segments and IS loops using tools as per project requirement

Preparation of Quality documents.

Obtaining Approvals for Engineering Documents from Customer / Consultants.

Panel Engineering and testing of cabinets.

Supporting software team in preparation of software typical loops, logics etc. based on control narrative.

Organizing and executing Factory acceptance tests (FAT

/IFAT).

Preparation of change orders for the scope change of the project.

Preparation of project Pre-commissioning and

commissioning procedures, Method statements for

modification works.

Supporting EPC for Functional Testing and commissioning of plant.

Planning & Execution of site works as per approved drawings and Specifications with Quality Assurance.

Participating in SAT for DCS.

Supported Foundation Fieldbus (FF) downloads and configuration of FF instruments.

Familiar with calibration and installation of various transmitters.

Installation & Configuration of Workstations with OS, Application software packages, Antivirus etc.

Familiar with Subsystem communication & Integration with DCS through MODBUS TCP/IP,MODBUS RS485

SACHIN V FRANCIS

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Details of

Projects

Executed

Project: BAB GAS RMS 1,4,5 and 6

Role: Lead Engineer

EPC: Matrix

End user: ADCO- ABU DHABI

Project Summary: Onshore Green Field / Brown Field Project with 6500+ hardware IO’s.

Project: ADMA NASR PK-1 PROJECT

Role: Lead Engineer

EPC: NPCC

End user: ADMA - ABU DHABI

Project Summary: Offshore Oil and Gas Green Field Project with 10000+ IO’s

Project: ADMA NASR PK-2 PROJECT

Role: Interface Engineer at KBR Singapore

EPC: Hyundai / KBR

End user: ADMA - ABU DHABI

Project Summary: Offshore Oil and Gas Green Field Project with 10000+ IO’s

Project: EXPANSION OF BAB GAS COMPRESSION

PROJECT (PHASE-2)

Role: Lead Engineer

EPC: Petrofac

End user: ADCO- ABU DHABI

Project Summary: Onshore Green Field / Brown Field Project with 8500+ hardware IO’s.

COMPANY

ARCHEAN CHEMICALS PVT LTD.

Gujarat

Designation Sr. Instrumentation Engineer

Duration Jan 2013- Aug 2013

Job Profile

Supervising of Erection, commissioning of DCS Panels & internal wiring.

Assisting for commissioning activities of SIEMENS DCS.

Ensuring vendor supplied instruments are in accordance with contract drawings and Design Specifications.

Monitoring site conditions & performing Engineering Analysis Work (Design Reviews, Engineering Change Requests

Analysis etc.) along with Design team.

Instrument Related Data feed for tracking the Project Pre- commissioning & commissioning process.

Installation & troubleshooting activities carried out on a wide range of instrumentation systems

(Transmitters/ESDV/MOV/Analyzers/Control Valves).

Coordinate with Vendors and review their submitted documents.

SACHIN V FRANCIS

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Assist Commissioning Procedures, Supervision of the Erection/Installation/Loop Testing, carrying out of Functional Testing of Plant Equipment and Systems.

Assist the Vendor for the testing and start-up of the Packages.

Assisting in the preparation of cable layout & cable Routing Diagram.

Industry

Bromine Plant 12500 MT per annum,

Power plant 15MW,

Desalination Plant.

COMPANY

GUJARAT SUGAR REFINERY, Gujarat

(Group

p of S

hree R

Renuka

Sugar

r LTD)

Designation Instrumentation Engineer

Duration Nov 2010- Dec 2012

Job Profile

Supervising of Erection and site commissioning.

Assisting for commissioning activities of YOKOGAWA DCS.

Procurement and planning.

Ensuring vendor supplied instruments are in accordance with contract drawings and Design Specifications.

Monitoring site conditions & performing Engineering Analysis Work along with design team.

Erection of Instruments as per P&ID and data sheet.

Calibration and testing of FF and HART instruments.

Foundation Fieldbus (FF) downloads and configuration of FF instruments.

Experience in commissioning and Testing of AS-Interface instruments.

Configuration and testing of PROFIBUS DP equipment’s like Simocodes, VFD etc.

Assisting in the preparation of cable layout & cable Routing Diagram.

Maintenance activities on instrumentation/control devices and systems in accordance with set plans and standard procedures.

Assisting supervisor in maintaining an efficient workshop services in support of maintenance activities. Initiates the updating of maintenance records for assigned equipment and plant.

Maintaining the inventory of field instruments and its spares. Industry

Co-generation Power Plant 45 MW

Sugar Refinery – 3500 TPD

SACHIN V FRANCIS

Page 7 of 8

COMPANY

TOTAL INSTRUMENTATION PRIVATE LTD.

Kerala

Designation Instrumentation Engineer

Duration May 2007- Oct 2010

Job Profile

Erection and Commissioning of field Instruments.

Checking Cable layout & cable schedule.

Supervising the Erection Activities Works.

Installations of Field Instruments.

Calibration of Field Instruments like Temperature, Pressure, Level & Flow measuring and Control Systems.

Commissioning of field Instruments.

Details of

Projects

Executed

LNG Terminal Revival Site Dabhol, Maharashtra

Re Gasification Plant

Technology & engineering – Whesseoe Oil and Gas Ltd Renuka sugars, West Bengal

Thermal Power Plant 30 MW

Boiler-THERMAX, Turbine –SIEMENS

DCS: SIEMENS SEMATIC PCS-7

Sugar Refinery 1500TPD

Technology & engineering –Tate Lily, UK

Communication systems- Profibus PA & DP, AS-I

BPCL Kochi Refinery, Kerala

Maintenance

SACHIN V FRANCIS

Page 8 of 8

Personal profile

Qualification B-Tech in Electronics & Instrumentation Date of birth 31-May-1985

Marital status Married

Religion Christian

Languages Known English, Hindi, Malayalam, Tamil

Passport No S5015715

Contact Address Vevukattu (H), Aluva- 6, Ernakulum, Kerala Declaration:

I hereby declare that the above-mentioned information is correct up to my knowledge and I bear the responsibility for the correctness of the above-mentioned. Sachin. V. Francis



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