Senior Analyzer Engineer
Prakasan K Vachali
Relocation: Immediate
Email : adgupr@r.postjobfree.com
Skype : prakasan.vachali
Cell: +918*********,
CAREER SUMMARY : More than 22 years of experience in Oil and Gas, Refining, Petrochemical, Fertilizer Industries as Sr Analyzer Engineer /Analyzer specialist with 19 years of GCC experience.
Installation, Commissioning, ISAT, FAT, Traning administrator, Analyzer packages Project Handling, AMC execution.
Analyzer lead for Analyzer package project execution.
Vast Experience in conducting site survey to enhance bidding for analyzer package projects in terms of installtion requirements, man-hour calculations, utility and process requirements and to generate scope of works reports.
Experience in complete project cycle starting from basic engineering to commissioning.
Skill over resolving operational and design issues, route Cause Analysis, and trouble shooting.
Well Familiar with hazardous area HSE Guidelines and practices,Material Test codes,Quality Standards, ISO 9001 procedures, International Technical standards and Specifications.
Worked in major Oil refineries like Saudi Aramco, Kuwait National Petroleum Co.
Well experienced with all reputed make process and envioronmental monitoring gas analyzers, Gas and liquid Chromatographs, mass spectrometers field instruments, lab instruments,Analyzer shelters with HVAC, Sample Handling System & Fire and Gas detectors.
Experienced Trainer on gas analyzer measuring Techniques and Analyzer Sample Handling System.
QUALIFICATION
Bachelor of Technology (B-Tech) in Electronics and Communication Engineering, from Govt. College of engineering, Kannur, Calicut University, Kerala, India
OEM CERTIFIED
Endured factory training on analyzer technology and measurement techniques with hands on training with troubleshooting on the following Organizations..
Ametek Western research Inc. USA, for UV photometric analyzers for Sulphur recovery plants.
GE Panametrics Inc., USA for moisture and oxygen analyzers.
Ametek-Thermox Inc. USA for moisture analyzers and flue gas oxygen analyzers
Precision scientific Petroleum Instruments Inc, USA for Petroleum physical property analyzers.
Thermo Electron Corp. USA for ambient air quality monitoring and stack gas monitoring analyzers.
Petroleum Analyzer Company (PAC) on Sulphur and Nitrogen analyzers, physical property analyzers.
Professional Experience:
● Organization: Chemtrols Middle East FZE, Jebel Ali,UAE
Duration: September 2010 to May 2019
Designation: Sr. Manager, Analytical Division, Reporting to CEO
Job Profile
Headed process and environmental monitoring analyzers projects, commissioning and maintenance activities, SAT and FAT in Middle East and Africa
Responsible for project delivery, Cost, Scheduling, man-hour calculation.
Managing analyzer engineers productivity, man-hour control and reporting.
Technical support to sales team in terms of conducting field surveys for bidding analyzer replacement projects
Preparation of all documentation and tools like training manuals, troubleshooting guidelines, SAT, FAT procedures, calibration procedures etc.
Provide engineering support to address customer issues.
Conduct training on Process analyzers and measuring Techniques, sample conditioning systems at customer site as well as company training facility.
● Organization: Saudi Aramco, Ras Tanura Refinery Deputed thru Kentz International Ltd (SNC Lavalin Group) . Kingdom of Saudi Arabia.
Duration: September 2004 to July 2010
Designation: Analyzer Engineer, Reporting to Maintenance Dept, Head
Job Profile
Carry out routine Maintenance and calibration for process analyzers, Fire and gas monitors and environmental monitoring analyzers.
Review of analyzer project design, calculations, data sheets and drawings, in accordance with Saudi Aramco engineering standard.
Participate Technical bid clarification meetings.
Evaluate and implement analyzer modification projects in accordance with Saudi Aramco MOC procedures.
To ensure the performance and availability of process analyzers as per standard specification and maintain minimum mean time between failures.
Communicate regularly with plant operating team to review and assess analyzer performance and seek opportunities to optimize the performance.
To provide technical and mentoring support to analyzer technicians
Comply with EHS guidelines and safety procedures
Preparing specification for replacement of analyzers.
Implement company Safety, health, and environmental policy system and Drive programs to improve safety, quality, and cost of maintenance functions.
Lead preventive and predictive maintenance programs to maintain and upgrade reliability of analyzer
Train and develop specialists on analyzer maintenance.
● Organization: Kuwait National Petroleum Company, Shuaiba Refinery thru Kharaffi National Company,Kuwait.
Duration: January 2001 to January 2004
Designation: Analyzer Engineer, Reporting to Instrumentation Maintenance Head
Job Profile
Maintenance and repair of more than 150 laboratory analytical instruments and lab gas and liquid chromatographs
Prepared commissioning procedures, functional test procedures, and spare parts inventory for
Analyzer systems.
Commissioning of new analyzers and chromatographs.
Preparing calibration methods in accordance with ASTM standard.
Preparation of analyzer specification sheet and analyzer selection for new analyzer projects.
Developing operation procedure and training on new analyzers to lab technicians
● Organization: Chemtrols Engineering Limited, Mumbai, India
Duration: July 1995 to January 2001
Designation: Asst. Manager Analyzer Service, reporting to Manager, Services
Job Profile
Installation and commissioning of process analyzers, ambient air quality Analyzers, Analyzer shelters for various projects and conduct SAT.
Calibration of ambient air monitoring system as per EPA guidelines.
Design and supervision of instrument & analyzer system project integration comprising of process GC’s, analyzers, sample conditioning systems, analyzer houses, and associated system packages suitable for hazardous as well as well as safe area.
SOFTWARE TOOLS AND PLATFORMS:
Maxum II EZ Chrom & System Manager, ABB Vista, SAP Etc
Nationality : Indian
Passport No : L 9967242 Place of issue : Kozhikode, Kerala, India
Date of expiry : 07 July 2024 Date of issue : 08 July 2014
Driving License: Holding, UAE, Saudi and Indian International Driving Licenses