Mark Huddleston
Key Skills
Years
Capital Projects Management
5
5
Manufacturing Operational Processes SME
5
12
Manufacturing Training Procedures SME
5
15
PM/BA Role in Manu / Industrial / Military Environment
5
6
Start-Up Phase Inventory / Production Planning
3 - for example: shut down 1 plant in the Chicago area and relo-ed it to NC - every nut and bolt - on-schedule and very under-budget
Managing Staffing & Training Process
15
Including safety/OSHA
Coordinating Product / Process Permits / Licenses
5
10
Managing Raw Materials Availability
5
5
Developing / Managing Master Start-Up Plan
5
3 - very intensively managed for that Chicago >NC project and some others
Managing Continuous Improvement
5
20
Change Management Strategies
5
20
Managing Equipment Line & Site Certs
12 production lines / 4 yrs sites- all compliance, Fed, state and local
Managing Transportation outbound & inbound
5
10 years of experience
PM Certification
Y
Certified Green 6-Sigma - have all the training but never took the test for the 6-Sigma Black Belt
Distribution Center operations
Y
9 years
Education
US Navy Electronics and Electricity trained Served 1982 – 1988 Honorable Discharge
BS Industrial Engineering Technology / Western Carolina University, Cullowhee, NC
GPA 3.49 with a minor in OSHA
Certification
Six-Sigma Green Belt
Six-Sigma Black Belt (all training complete)
OSHA 300, DOT Inspection, MSHA and AutoCAD LT
Summary of Qualifications
Extensive hands on experience in managing transportation, production and manufacturing
Safety Champion and EHS management ensuring compliance with all State and Federal compliance
Quality systems management in tier 1 automotive and OEM automotive
Field Service Engineer troubleshooting distribution systems, PLC’s and equipment installation and commissioning
Skills
Project Management
Communication
OSHA/HAZMAT/First Aid-CPR
Manufacturing
Problem Solving
Transportation Management
Professionalism
US Navy electronics & electricity
Sample Accomplishments
Drove continuous improvement with Lean manufacturing and reduced labor by 550 hrs. Per truck build with 37% less in overall costs per unit
Reduced work hours from 12 hrs. To 8 hrs. Per shift with Lean manufacturing principles lowering daily costs by $2000.00
Increased productivity by 33% and reduced scrap from 10% to .02%
Designed warehouse layout to improve efficiencies and productivity by 62% with reduction of shift for a savings of $4800 per day
Reduced WC costs by $50,000 by engaging employees to be responsible for their own safety
Experience
6/2020 - 8/2020
Mattress Tech
Production Manager (Caronia Virus Lay Off)
Managed 58 employees activity across departments in mattress production and quilting
Develop attendance policies
Managed outbound logistics and inbound freight carrier’s
Develop team leaders and teach the how to obtain goals of safety, quality and delivery
04/01/2018 TO MAR 2020 (LAY OFF DUE TO CORONA VIRUS)
AM HARIE Manufacturing & Service Corporation/ Corporate Quality Manager/Thomasville, NC (Caronia Virus Lay Off)
Oversaw and managed quality audit team
Wrote quality manual developing standards and operations for manufacturing
Project Manager for new product manufacturing production line start-up and certification
Manufacturing Production Line & Warehouse Safety Manager and led safety team audits for compliance, report findings to company president, led safety certification efforts for Federal, state and local regulation and certification compliance
Led Quality that resulted in reduced warranty claims by 75%
DOT inspection trained
Final approval of all trucks before authorized for shipment
04/2016 TO 12/2017
Orica USA / Site Lead / Gold Hill, NC (Contract)
Scheduled daily manufacturing production for replacement or rebuilding of tanker systems and established goals during team meetings ensuring all MMU trucks (explosive tanker trucks) built to Orica standards and quality - reduced turn-around time from almost 1 year per truck to roughly 90 days
Overall redo start-up of remanufacturing process - removing bottlenecks, etc.
Oversaw site safety and environmental compliance and recorded monthly events into database
Commissioned all MMU (explosive tanker trucks) trucks testing/troubleshooting proper operation of PLC-driven system - led certification for compliance with strict FBI, DOT, DoD, state and local regulations and relevant training. Scheduled transportation in and out for explosives disposal, for decommissioning or rehabilitation. Developed strict procedures for all processes.
05/2015 TO 03/2016
Serta-Simmons / Production Value Steam Manager / Whitsett, NC (Contract)
Managed production department manufacturing beds, Reduced work hours from 12-14 hrs to 8 hrs to manufacture 800 beds through personnel management and Lean practices.
Led compliance with Federal, state and local regulations, certification and relevant related training
Communicated daily department SQDC (Safety, Quality, Delivery Costs), resolved union complaints
12/2014 TO 03/2015
Ennis Flint Production / Project Manager / Thomasville, NC (Contract)
Scheduled production for 11 injection mold machines, 3 manual sonic welders, and automated sonic welder to build stock for relocation of plant from Niles, IL to Thomasville, NC.
Reduced scrap from 10% to .02% by instating controls and using Lean practices
07/2014 TO 11/2014
AkzoNobel / Consulting Engineer / High Point, NC (Contract)
Standardized warehouse lay out Lay out to improve picking process from 2 picks per hours by employees to 23 picks per hour by employees thus reducing operations from 2 shift operations to 1 shift
02/2012 TO 04/2014
DNTA Freightliner / Production Supervisor / Cleveland, NC
Supervised Manufacturing line production building class 8 tractor-trailer cabs - 128 people reporting to me.
Led continuous improvement efforts - including with suppliers
Led introduction of new tooling for robotics - 12 new tool sets for robots, a major increase.
Ensured quality and TOS standers where in compliance. Communicated daily with upper management along with developing Team Leaders to make department the best in the plant
Reduced operating cost by $50,000 using Lean management
06/2003 TO 12/2011
Staples Inc. / Quality Operations Manager / Charlotte, NC
Oversaw operations within 2 direct to consumer distribution centers which comprised of 500,000 sq. ft. in Multi-Channel facilities in shipping and receiving daily functions
Steered operational improvements, maximized the value of the asset base while ensuring a tight control on operational costs
Responsible for monitoring and continually improving standards of performance and quality within the operation while leading, motivating, and energizing 16 supervisors, and 250 full-time and temporary employees
10/2001 TO 04/2003
Lowes Inc. / OSHA Compliance & Safety Specialist / Huntersville, NC
Established and implemented the monthly development of various report cards for distribution to entire Safety and LP network to monitor performance and goals
Assured all Lowe’s stores implemented all applicable Federal/State/Local Health and Safety regulations, ensured WC and GL reductions for all Lowe’s stores, determined frequency rate for all Lowe’s stores, prepared and submitted all Department of Labor reports for WC claims
Developed and maintained OSHA Citation/fine reduction database and respond to Federal OSHA offices with responses, designed Safety & Analysis Reports through Micro Soft Access database and risk management claims database