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Engineer Quality

Vasant Nagar, Karnataka, India
September 27, 2020

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Sam Abraham Aaron R

New Product Development Engineer

Personal Information


**/*. ***** *******, ******** Shaibu




+91-890*******, +91-701*******

E-mail ID


B.E Mechanical Engineering

2012 - 2017

St. Peter’s Institute of higher education

and Research, Avadi, Chennai-54


- SPM and Fixtures concept designing.

- Time plan Management

- Cost reduction

- Presentation Skills

- Problem Analysing and solving.

- Fabrication of Proto Samples.

- Part corrections

- PPAP and APQP documentation

- Tool, SPM and Fixture corrections

- Implementing New quality standards

Software known

- Autodesk AutoCAD

- Solid works

- Microsoft Office

- Adobe Photoshop and After Effects

Career Objective

To have a growth oriented and challenging career where I can use my experiences in tool / fixture concept designing, cost reduction ideas, problem analysing and solving techniques to the organisation and to enhance my experience through continuous learning and team work. Professional Experience



OF INDIA), CTH Road, Chennai, Tamil Nadu, India.

Duration :

1-03-2018 to present

Roles and Responsibility

• Preparing PPAP and APQP documents

• Press tools, SPM, checking fixture and welding fixtures concept designing.

• Vendor development. Continuously monitoring vendors and monitoring child parts quality

• Conducting PPAP audit at vendor end

• Preparing PFD, Control plan and PFMEA

• Implementing ECN Changes on existing parts

• Planning and co-ordinate production engineering process on daily basis to produce high quality products

• Analysing the issues while developing new parts and taking appropriate action against the issues on tools and fixtures.

• Proposing various ideas to achieve the consistency and to achieve the process capacity & capability

• Responsible for DFM, design reviews and project review with customers

• Responsible for coordinating production trial runs for new designs

• Responsible for achieving milestone targets for new projects from concept phase to mass production

• Weekly internal review with production and tool room

• Design review for product development and prototype development.

• Weekly updating customer the status of the project. Technical Skills

- Creative thinking

- Understanding the concepts and giving

Technical assistance

- Co-ordinating vendors and customer

- Teamwork

- Work flow development

- Equipment installation layout

- Giving improvement suggestions

- Press operations

- Tool loading

- On spot problem solving ideas


- Autodesk AutoCAD

- C, C++


- Self-starter

Passionate about improvement and

Quality. Take initiatives to learn the

New and understand the old

- Team-Driven

Driven by the team’s pursuit of

Success and perform where needed;

whether leading or following

Languages known

- English

- Tamil


- Boxing


- Socializing – Church Activities

- Traveling

- Music

Projects Worked

Customer: Royal Enfield

• U4J/5J - Front/Rear Mudguard

Duration: Mar 2018 to Dec 2018

• J1A - Front/Rear Mudguard

Duration: May 2018 to Present

• U4D/5D- Rear Mudguard

Duration: June 2018 to Jan 2019

• Bullet ABS Front mudguard-ECN change

Duration: May 2018 to Aug 2019

• Bullet Side stand MTG COMP

Duration: Sep 2018 to present

Vendor development activities

• Monitoring vendors closely to ensure the receiving quality

• Conducting weekly review and audits with vendor to assure the quality of child parts

• Create detailed, comprehensive and well-structured test plans and test cases

• Identify, record, document thoroughly and track New parts

• Estimate, prioritise, plan and coordinate audit activities

• Collaborate with the Product Development team to ensure consistent project execution

• Perform SPC SQC for key products and processes


I hereby declare that all the information furnished above are true to my knowledge and conscience

Place: Chennai

Date : 25-09-19 Sam Abraham Aaron R

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