Karthikeyan Chinnapillai
Chennai, Tamilnadu, India, Post Code 603 210
+91-978******* • **********@*****.*** • www.linkedin.com/in/karthikeyan-chinnapillai
Production Asst. Manager Tech Enthusiast Social Networking Continuous Improvement
Production Asst. Manager with an accomplished, dynamic and energetic team player with 14 years rich experience in Production. A quick learner and analytical problem solver. Interested in Manufacturing, procurement, strategic sourcing, and process improvement. A very open-minded as a team lead and a team member. An Enthusiastic achiever with a solid background in executing the assigned work.
CORE COMPETENCIES AND ACHIEVEMENTS
●Report making. Preparation of Production daily, weekly and monthly report and reporting to managing director.
●Preparation of sales report, stock report and reporting to managing director.
●Warehouse Remapping. Restructured the warehouse layout to accommodate more room for child parts, thus enabling smooth JIT Inventory & ease of material being handled.
●Result Oriented record of streamlining the working SOPs for enhanced operational effectiveness.
●Work Instruction preparation.
●Quality standards like 5S, Kaizan, POKA YOKA etc.
●An effective communicator with excellent relationship building & interpersonal skills; strong analytical problem, problem solving & organizational abilities.
PROFESSIONAL EXPERIENCE
Assistant Manager / Production / Production Management & Procurement
Oasis Water Systems, Chennai, Tamilnadu, India December 2016 – August 2020
Planning of daily production depends on customer requirement.
Implementing quality standards & structured processes / internal control plans for manufacturing operations of equipment and machines as well as standard.
Single-handedly managing a team of 30 members in a shift.
Coordinate with customers to meet best service standards.
Responsible for handling of Inventories, to achieve the targeted metrics like Fill rate, Inventory, Inventory turns, back order, Overdue, and so on. To maintain optimal inventory & ensure supply continuity. High priority on customer relationship center cases ASAP.
Additionally monitoring Daily Sales, Purchase materials and report making.
Maintaining of Staffs attendance, Overtime details, salary details and advance details.
Maintaining Overall transport payment details.
Maintaining Daily Plant Dispatch details.
Updating Payment inward and outward details in tally server.
Maintaining Daily expense details.
Senior Engineer – Purchase & Stores
Woory Automotives India Pvt. Ltd, Chennai, Tamilnadu, India September 2014 to December 2016
R&R involves negotiation, issuing purchase order, follow up with supplier for JIT, day inventory, Localization of import parts and outsourcing old model in-house Moulding parts to ramp up for the new developed models. Managed INR 6 crore inventory.
Vendor development and to ensure smooth transition of ownership of tools, PPAP approval process, record 4M (man, machine, material, method) changes. Release regular schedules. Prepare contingency plan.
Preparation of Goods Received Note (GRN) against Invoice.
Responsible for maintaining Optimal Inward / Outward material flow. Issue of Materials against the Daily Order Quantity (DOQ).
Cross-verifying Monthly Closing Book stock with respect to Physical Stock. Inventory managed based on Brands, Size, and Types. Maintain First In First Out (FIFO).
Preparation of Storage Layout for easy Identification. Cross-verifying Monthly Closing Book stock with respect to Physical Stock.
Senior Engineer - Production
Woory Automotives India Pvt. Ltd, Chennai, Tamilnadu, India December 2009 to June 2013
Planning of daily production depends on customer requirement. Implementing quality standards & structured processes / internal control plans for manufacturing operations of equipment and machines as well as standard products ensuring accomplishment of business goals across the assigned business units.
Single-handedly managing a team of 35 members in a shift.
Monitoring Quality systems & compliance with preset standards; trouble shooting and maintaining requisite documents to ensure complete in-process quality & improvement in process capabilities.
Engineer – Production / Electrical
Jana Eltech pvt ltd – Coimbatore, Tamilnadu, India Januvary 2009 to December 2009
Supervise Manufacturing of Electrical Switch boards and Control panels. Supervise Manufacturing & Installation of bus ducts, rising mains/distribution, overhead bus bar, feeder fillers, boards lighting distribution boards, M.V.Panels, Switch Boards, APFC Panels, EB Metering panels, Cable Ducts. Coordinate with customers to meet best service standards.
Engineer – Production / Electrical
Vintech Controls and Devies pvt ltd – Coimbatore, Tamilnadu, India December 2006 to December 2008
Supervise Manufacturing of Electrical Switch boards and Control panels. Supervise Manufacturing & Installation of bus ducts, rising mains/distribution, overhead bus bar, feeder fillers, boards lighting distribution boards.
Prepare weekly production report to submit to management.
Engineer – Production / Electrical
Jana Eltech pvt ltd – Coimbatore, Tamilnadu, India September 2004 to December 2006
Supervise Manufacturing of Electrical Switch boards and Control panels. Supervise Manufacturing & Installation of bus ducts, rising mains/distribution, overhead bus bar, feeder fillers, boards lighting distribution boards, M.V.Panels, Switch Boards, APFC Panels, EB Metering panels, Cable Ducts. Coordinate with customers to meet best service standards.
AREA OF INTEREST
Production management, Cost reduction, Optimal inventory planning, Strategic sourcing, Negotiation, Supply optimization, Process improvement, Project management, Team player, Change management, Risk analysis, All time buy, Warehouse management, MS Office suite, Photoshop. Material management.
CERTIFICATION
AUTO CAD (Electrical) at cadd centre, Coimbatore, India.
Operations and Supply Chain Management, online course- Udemy
Basic of Supply chain Management, online course – Udemy
Operation management and Supply Chain Fundamental, Online Course-Udemy
Quality management essentials Simplified, Online course-Udemy
WEBINAR CERTIFICATION
Low Power VLSI Design & Analysis Hosted by Gokaraju rangaraju Institute of Engg & Tech. in Association with PANTECH E-Learning
Rolls of IOT on Industrial Applications Hosted by Sethu Institute of Technology in Association with PANTECH E-Learning.
Recent Trends in Power Electronics Using MATLAB Hosted by St.Peters Engg. College in Association with PANTECH E-Learning.
Fire Safety Awareness Quiz Program Completed, Conducted by Dept. of Fire technology and Safety Engineering, NICHE.
EDUCATION
Karunya Institute of Technology, Coimbatore, Tamilnadu, India (Affiliated to Bharathiar University)
Bachelor of Engineering - Electrical & Electronics - Year of passing 2004, accomplished with 58%.
Municipal Higher Secondary School, Karur, Tamilnadu, India (Affiliated to State board)
Higher Secondary - Year of passing 1998, accomplished with 83%.
Municipal Higher Secondary School, Karur, Tamilnadu, India (Affiliated to State board)
Secondary School - Year of passing 1995, accomplished with 78%.