Sendhil Kumar Saravanan

Manufacturing Engineer

Professional Manufacturing Engineer with more than fourteen years of experience in throughout manufacturing lifecycle, Involved in CMM programming, supplier quality, new product development and EOL testing engineering. adg5xs@r.postjobfree.com +91-989**-***** Chennai linkedin.com/in/Sendhil-mfgengg Lead Metrologist CMM Programmer Vehicle Quality Auditor Supplier Quality PDP & OFP Quality New Product Development

GD&T Trainer

Process Capability Assessments

Supplier Development

EXPERTISE

MSA & Calibration

PMI / Model Based Definition NX CMM Inspection

PROFESSIONAL EXPERIENCE

Achievements

Advanced Manufacturing Engineer

Rolls-Royce India Pvt Limited

June 2017 – Till Now Bangalore, Karnataka

Onsite Assignments

Rolls-Royce

Inchinnan, United Kingdom

Bump stator, Compressor blades and forging die inspection program deployments and dimensional correlation

Rolls-Royce Singapore Pte Ltd

Seletar, Singapore

Combustor Honey comb seal segments measurement of

stripped engines

Rolls-Royce Bristol Turbine Facility

Bristol, United Kingdom

Nozzle Guided Vane, Throat Area measurement

deployment for prove-outs & dimensional correlation

50+ CMM inspection programs are made and deployed at global facilities with Right First Time

Expertise making inspection program for Nozzle Guided Vanes, Turbine and Compressor Blades

20+ Internal engineers are trained on Geometric Dimensioning and Tolerancing Y14.5-1994

Proficiency in critical part alignment such Aerofoil, Firtree and Dovetail alignments

Pioneering initiatives on Siemens NX Inspection to auto generate measurement programs

Hands-on-Experience in MCosmos, Modus and PCDMIS software

2 Green belt projects demonstrated with cost savings of about 20000GBP Lead Engineer – Metrology

John Deere India Pvt Limited

December 2017 – June 2017 Pune, Maharashtra

Achievements

Reduced supplier PPM by 60% through Six sigma DMAIC approach (Green Belt Project)

Lead metrology support to all Region 1 John Deere Facilities (India, China & Brazil) on CMM Execution software installation, trainings and part correlation analysis. Senior Engineer II_ Vehicle Quality

Nov 2013 – Dec 2015

Achievements

Level 2 certified engineer to test vehicle performance through shake down audit and cycle test

Lead and Executed PFMEA and control plan for whole assembly processes to mitigate critical risk

7 sub-stations assembly process are reviewed and deployed poke yoke to avoid defects

Overall 20 Hydraulic excavators are audited with zero defect

200+ NCCA / Q-notes for non-conformances identified and process streamlined

SME for excavator machine and SPOC for presenting status update to PLMT John Deere Tianjin Company Ltd,

Tianjin, China

20 Hydraulic excavator machines are audited in highest quality, spent more than 60hrs driving time

John Deere Davenport Works,

USA

37 critical issues identified proactively through executing PFMEA & Control plan for skidder product line

Onsite Assignments

Senior Engineer I_ CMM Programmer

Nov 2010 – Dec 2013

Achievements

Developed 100+ Offline CMM Programs in Metrolog through DMIS Syntax

Conducted training camp to 4 major India supplier on GD&T & Part Inspection

50% reduction in print error by conducting review CoP on GD&T

Lead training program to China & Brazil facility quality team on CMM and Programming Industries of John Deere, Rosario,

Argentina

Made CMM offline programs for cylinder head & cylinder block, deployed in Mitutoyo CMM

Motors John Deere, Torreon,

Mexico

Made programs for Tier3 4V & 6V cylinder head & cylinder block, deployed in Whenzel CMM

John Deere Tianjin Company Ltd,

Tianjin, China

Made inspection programs to check excavator & Loader engine frames, deployed in Romer CMM

John Deere Construction works,

Indaiatuba, Brazil

Made offline programs for structural components Backhoe

& Loader, deployed in Laser Tracker

Onsite Assignments

Achievements

Quality Engineer

Royal Enfield (A unit of Eicher Limited)

April 2009 – November 2010 Chennai, Tamil Nadu

New supplier developed for Bike chassis frame

Trained professional for handling Faro Arm CMM inspection

Part of Collaborative projects with PVV on Bench marking and reverse engineering

10 Critical parts inspections are simplified by defining Quality Plan (Inhouse & supplier)

Hands on experience on measuring critical parts such as frame, Engine, Silencer, Mudguard, Petrol Tank, Tool box, silencer guard and saree guard etc. Achievements

Technical Assistant SQE, Common Rail

Delphi TVS Diesel System Limited

February 2006 – April 2009 Chennai, Tamil Nadu

Lead and approved 20+ Part submission Warrants with ISIR / FAIR Part inspection

Conducting supplier performance review meeting & Coordinating Global 8D Report

30% reduction in supplier quality issues by assessing part measurement methods

Performed capability studies for new samples from suppliers and In house components

Lead and monitored all gauge calibrations and MSAs in common rail division

Hands on Experience with Zeiss make CMM, Surfcom and Rouncom instruments PDI Quality

Auto Liv IFB India Private Limited

August 2005 – February 2006 Chennai, Tamil Nadu

Assembling seat belts and conducting Pre dispatch inspection PDI Key Skills

Proficient with Six Sigma DMAIC, Minitab and Measure link Root Cause Analysis tools.

Hands on experience in CMM Executing Software such as Metrolog, Silma, Calypso, Cam 2 Measure X, Mitutoyo MCosmos, Hexagon PCDMIS, Renishaw Modus and Siemens Inspection

Expertise in Modeling and PMI definitions (MBD) in Siemens Team center and NX Native

Proficient in Geometric Dimensioning & Tolerance GD&T Y14.50 EDUCATION

Post Graduate Diploma in Business

Management-Operations (PGDBM),

Wellingkar Institute of Management,

Mumbai

Diploma in Mechanical Engineering

(DME), C.N Polytechnic, Chennai

Pursuing…

Associate Member of Institute of

Engineers – Sr. Technician

IEI India, Kolkata

CROSSCULTURE EXPERIENCE

Visited Countries:

Passport Number: R2897542

Place of Issue : Bengaluru

Date of Issue: 18.07.2017

Date of Expiry: 17.07.2027

PASSPORT DETAILS

PERSONAL DETAILS

Father Name M.Saravanan

Date of Birth 14.10.1986

Marital Status Married

Gender Male

Height & Weight 160Cm & 72Kg

Nationality Indian

DECLARATION

I hereby declare that the above-mentioned information is correct up to my knowledge and I bear the responsibility for the correctness of the above-mentioned particulars. Date : (S.SENDHILKUMAR)

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