Machine Engineer
Resume:
RESUME
S/*. Biswanath Balel Near Old Check Post,
Mobile #: +918********* Renigunta Mandal,
E-Mail: ********@*****.*** Chittoor (Dist.)
Andhra Pradesh-517520.
OBJECTIVES:
To seek a global career by keeping a best with the latest technical advancement in the field, this will enable me to offer the best of my professional ability to derive job satisfaction and knowledge of the field.
EDUCATIONAL QUALIFICATION:
Course
Year of passing
Institution
Percentage
Degree-B.COM
2013 - 2016
Kakathiya Open University College,
Tirupati, Chittoor- 51720
58%
DME
2009-2012
S.V. Govt. College,
Tirupati, Chittoor – 517520
68%
S.S.C
2008 -2009
Nuthana Sree Vidhyanikethan High School. Renigunta Mandal,
Chittoor – 517520
75%
WORK EXPERIENCE: I
Current Employer : Saint-Gobain SEFPRO, Perundurai, Tamil Nadu.
Designation : AZS Process Leader.
Job Function : Handling Arc Furnace, Batching plant, RT &RC-Flasking &
Deflasking.
Duration : July-2019 to Till Date
RESPONSIBILITIES:
Responsible for providing leadership and management to a production department and for ensure the organizational effectiveness of the team.
Monitored and Evaluated all existing manufacturing processes to increases the efficiency and reduce the costs as much as possible.
Co-ordinate with Planning & Quality team to ensure the all policies & procedure were followed and completed risk assessments and cost estimates.
Created & Maintained the production schedule, significantly reduced the production downtime, Conducted detailed weekly production report & material consumed & quality report.
Actively participate in Internal & External Audit
Ensure & Prepare WCM/TPM,QMS, ISO 9001, ISO 45001 & ISO14001,Safety risk assessment, SOP implementation documents
Conducting meetings and providing training to Operators & Contractor labours to improve the production efficiency, solving production related issues.
WORK EXPERIENCE: 2
Previous Employer: Amara Raja MIL- High Tensile Fastners Plant,
Chittoor (Dist.), Andhra Pradesh.
Designation : Production Shift-In charge.
Job Function : Fasteners Production in Heat Treatment Process
(Sanyung-Continuous Mesh Belt Furnace), Surface Treatment
(Zn & Zn-Fe, Al, Cu coating), ETP, RO& DM Plant,CNC Machine
Duration : December 2015 to July 2019
RESPONSIBILITIES:
Planning, Leading, Organizing and controlling the production team.
Check & verify the shop floor documents & Update on time.
a) Machine downtime with reasons & reasons for stoppage.
b) Operator utilization figure, output & rejection analysis.
c) Changeover delay & timings, technical problems encountered, try out report if any & Updating of Log book/ Display board/ Computer entries.
e) Prepare for 3 shift - Availability of Input Material, Machine tooling/fixtures, Consumables &Ensure movement of scrap authorized by quality to scrap yard.
f) Ensure IATF 16949, EMS14001, AIAG CQI-9& 11, SOP implementation documents & Why -Why analysis of rework material of Plating & furnace line on daily basis.
Responsible for External Calibration of testing equipment (TUS,Controllers, haredness testing m/c, Quench oil test, Plating Chemical.)
Lab Analysis (Hardness testing, Microstructure of product & Tensile strength)
Input & Output Material cross verification.
Handling of 3gas Analyzer, Gauges, Oxy-Probe, pH and conductivity meter.
Responsible for internal & External Customer audits.
Maintaining & Monitoring consumption records & Trend.
Daily HULL CELL analysis and recording & ensure 100% Thickness & SST item wise testing & proper record filling.
Conducting meetings and providing instructions to supervisors& Operators in improving the production efficiency, solving production related issues.
WORK EXPERIENCE: 3
Previous Employer : Electrotherm India Limited, Ductile Iron Pipe Plant 1 & 2,
Kutch (Dist.) Gujarat.
Designation : Production Engineer in Casting Section.
Job Function : Centrifugal Casting M/c (8 CCM), Mould Shop (Sand blasting
M/c, Grinding M/c, Shot Peening M/c), Melting furnace.
Duration : June 2014 to December2015.
Responsibilities:
Planning, Leading, Organizing and controlling the production team.
Check hourly monitoring for each machine/line as per planned quantity and update the records.
Day Schedule Plan taken for Grinding Machine, Peening & Casting Machines.
Ensure the product quality. First of inspection, process parameters.
Ensure movement of materials to next station & Finished product.
Ensure good housekeeping shop floor &machine, daily check sheet verification.
Ensure work safety, Use of PPE by operators, Impart training to new operators
Mould Inspection before Every Changeover (Life,Visual Inspection at Socket & Spigot end.), Supporting planning team during critical conditions PPC.
To Produce defect free Product & Ensure the Pipe Dimension, Weight, Thickness measurement & Co-ordinate with CL supervisor Casting Section to achieve the targetTrouble shooting the maintenance and production delays.
Inspecting & controlling the quality of Pipe, and reducing the delay time.
Responsible for Process improvements in improving FTT.
Before Preparation of Moulds, Runner, Hoppers, Runner Chute for Production.
Ensure ISO 9001, 5S External Audits, Process Audits, SOP implementation documents
WORK EXPERIENCE: 4
Previous Employer : Lanco Group of Company, Spun Division,
Chittoor (Dist.), Andhra Pradesh.
Designation : Production Supervisor.
Job Function : Centrifugal Casting M/c (8 CCM), Hopper & Runner spout
for casting,Mould Shop (Sand Blasting M/c, Grinding M/c,
Shot Peening M/c).
Duration : June 2012 to June 2014.
Responsibilities
Planning, Leading, Organizing and controlling the production team.
Check hourly monitoring for each machine/line as per planned quantity and update the records.
Day Schedule Plan taken for Grinding Machine, Peening Machines & Casting Machines.
Ensure the product quality. First of inspection, process parameters.
Ensure movement of materials to next station & Finished product.
Ensure good housekeeping shop floor &machine, daily check sheet verification.
Ensure work safety, Use of PPE by operators, Impart training to new operators
Mould Inspection before Every Changeover (Life, Visual Inspection at Socket & Spigot end.)
To Produce defect free Product & Ensure the Pipe Dimension, Weight, Thickness measurement.
Ensure the Pipe Dimension, Weight, Thickness measurement.
Co-ordinate with CL supervisor Casting Section to achieve the target.
Trouble shooting the maintenance and production delays.
Inspecting & controlling the quality of Pipe, and reducing the delay time.
Supporting planning team during critical conditions PPC.
Ensure ISO 9001, OHSAS, EMS, 5S, SOP implementation documents.
STRENGTH
Excellent knowledge in lab analysis, calibration of testing instrument
Leadership ability in leading team towards success
Ability to work independently or in a team
An excellent communicator with exceptional leadership, interpersonal, detail-orientation & analytical ability.
PROJECT: Project Team member in Successful erection of new Continuous Hardening & Tempering Furnace which was designed and commissioned by Sanyung Furnace, Taiwan.
Project Team member in Successful erection of Eddy Current Sorting Machine which was designed and commissioned by Techno Four Electronics Pvt.Ltd, Pune.
Project Team member in successfully erection of ETP plant, RO & DM Plants which was designed & commissioned by Hydro chemical& Thermex suppliers.
Project Team member in successfully software development of Sentinel & Ignition(Online Production data captured) at SG IT Developers.
PROFESSIONAL TRAINING UNDER WENT:
Undergone Training on basics are Heattreatment process at AR Group, 4Q Principle at Bosch, Quality Control Circle, Basics of AR Way, Basics of Eddy Current Sorting Machine & Bend Straightening Machine, Six Sigma-GB at AR Group, Out of Box Creative Thinking at AR Group, TPM & WCM at Saint-Gobain SEFPRO Group, Glass manufacturing process module, Glass furnace refactories module.
INDUSTRIAL KNOWLEDGE & INVOLVEMENTS:
Knowledge in Carburizing and Through Hardening Process, Glass Refractories furnaces
Knowledge in CNC machine programming, Plating, cold Forging, Casting.
Quality Inspection, Application of QC Tools.
TPM/WCM, Cell Management, Poke Yoke, Kaizen, QCC, YB, Green Belt.
ACADEMIC PROJECT: I had work done in Workshop Body Shop Which was sponsored by VARALAKSHMI AUTOMOBILES (TATA MOTORS)
S.No
Company
Location
Duration
Month & Year
1
Varalakshmi Automobile (TATA MOTORS)
Near Vartha, Renigunta Road, Tirupati
6 months
01.01.2012 to 01.06.2012
COMPUTER SKILLS:
SAP Software-QM (quality management module)
MS-Office. Auto Cad
EXTRA CURRICULAR ACTIVITIES:
I am a dedicative and very active member in NSS.
I have much more interest in playing Football & Cricket.
PERSONAL PROFILE:
Name : Onup Kumar Balel
Father’s Name : Biswanath Balel
Date of Birth : 07.04.1992
Gender : Male
Nationality : Indian
Marital Status : Single
Languages known : English, Hindi, Bengali, Telugu & Tamil.
DECLARATION:
I hereby declare that the above furnished details are true and correct to the best of my knowledge
Place: Signature,
Date: (ONUP KUMAR BALEL)
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