Manager Engineering

Seeking senior level assignments in Continues Improvement Team & New Product

Development with a growth oriented organization in Manufacturing Sector A Diwakar E-Mail: *******.********@*****.** ~ Phone: +91-988******* ABRIDGEMENT

A dynamic professional with 7+ yrs of experience contributing in New Product Design & Development and Continuous Improvement Team. Presently serving M/s SODECIA INDIA PVT LTD, Tapalmedu, Pukkathurai, Kanchipuram Dist.

Proven track record of leading the organization towards increasing revenues & profitability, streamline workflow & create a team environment to increase productivity.

Posses good interpersonal, analytical & negotiation skills with proven track record of utilizing process-oriented approach towards the accomplishment of cost, profit, service & organizational goals. EMPLOYMENT RECORD

Period : June’19 to Till Date

Designation : Asst Manager in Manufacturing Engineering (RFQ analysis, Feasibility confirmation & Development of prototype & new product) at M/s SODECIA INDIA PVT LTD, PUKKATHURAI, CHENGALPATTU.

Period : June’18 to June’19

Designation : Asst Manager in New Product Development (Design & Development) at M/s JBM Groups (NIPL), Kuthambakkam.

Period : Aug’13 to May’18

Designation : Senior Engineer in New Product Development (Design & Development) at M/s Madras Radiators & pressings limited (MRP), Gummidipoondi. SKILL SETS

New Product/Process development

Developing New product/part with in the lead time designed in timing plan (APQP)

Responsible for improving the existing process robustness to meet the Quality, Cost & Delivery requirements of the customer with optimum utilization of resources.

Implementing various techniques for cycle time reduction & entailing identification of opportunities, analysis of data, conducting trials/tests, cost benefit analysis, implementing with change management QMS

Continuously monitoring the effectiveness of System with various action points for Quality/Safety improvements

Responsible to investigate, Analyse & implementing corrective action with necessary inputs for customer complaint & Rejections

Project Management

Balancing with Risk Management throughout the project within the timeline

Providing enriched data to management by co-ordinating with core teams like Sales, Engineering & Quality

Creating & sustaining a dynamic environment that fosters development opportunities & timely analysis of any unplanned activities.

TPM

Implementation of TPM companywide by formation of Quality circles and CFT team (STEP 0)

Fixing KPI & KAI for the teams based on Stringent Company TPM Targets

Coordinate External audits as an Auditee & carryout Weekly / Monthly / Quarterly audits to monitor the effectiveness of the implemented system / actions

EMPLOYMENT DETAILS

A) Company – SODECIA INDIA PVT LTD June’19 to Till date Asst.Manager in ME/NPD Roles & Responsibilities

o Leading the tool development & maintenance team and process development team o Ensure timely response to the customer for the RFQ. o Analyze feasibility for the part & create summary sheet as feasibility report. o Define process, tonnage, type of tooling, fastener availability, coating requirements, gauges, Welding fixtures & its cost to develop the product

o Develop preliminary strip layout with layout optimization. o Responsible for tool consumable cost reduction

o Identifying productivity improvement & capacity improvement project & implementing. o Analyze suitable RM & check for its availability through purchase team. o Analyze volume information & product life time, to ensure sustainability & to confirm capacity. o Develop preliminary APQP time plan & Tool development plan covering all the Phase. o Create the packing standard & packing cost.

o Responsible for reducing the inhouse scrap cost due to tooling & process issues. o Responsible for creating PO, PR, BOM & Vendor masters. o Reduce NVA in process to improve operational efficiency o Weekly review with top management for the KPI

o Responsible to take the project from GATE 0 to GATE 5 with in the timeline o Track the project using tools like Gantt chart

o Responsible to correct the gap by filling with required resource through management. Organization details Certified for IATF 16949, ISO 14001 Major Customers Ford, Nissan, Brakes India, Unipress, Avetec B) Company – JBM (NEEL INDUSTRIES) June’18 to June’19 Asst.Manager in NPD Roles & Responsibilities

o Leading the team of new product development

o Define tonnage capacity & tool size

o Concept development of tool with optimized costing o Responsible to determine type of tools (Tandem/Coil feeder/progressive) based on volume & capacity. o Develop the process as per the timing plan

o Broaches & Forming Racks & Toolings - New supplier development o Line balancing & spare maintenance.

o Ensure tool design concept are as per the company standard using modeling softwares. o Present the tool drawings with detailing suitable to meet Jig boring, VMC & wirecutting o Initiate Cost reduction projects and ensure the SOP on time o Create BOM for the elements present in tool with the HRC value based on the material & its type. Organization details Certified for IATF 16949, ISO 14001 Major Customers TAFE, Ashok Leyland, Bridgestone C) Company – MADRAS RADIATORS & PRESSINGS Aug’13 to May’18 Senior Engineer in NPD Roles & Responsibilities

o Acting as project lead for 12 projects.

o Design and development of prototypes & carried out testing and trials prior to production o Proactively manage the engineering process through all mile stone in APQP o Responsible to deliver the part with all the requirement as per the drawing. o Interaction with different department and vendors during development cycle o Preparation of Material costing & Process costing. o Responsible for making improvement at supplier end. Reference

o Conducting audits at supplier end as per vendor development procedures. o Develop welding fixtures and gauges.

o Bill of materials and certification documents on time & in line with the project work scope o Regular follow up with suppliers for tool development o Process qualification and validation

o Implementing timely release of ECN

o Active team member in CFTs

o Responsible for PSW signoff and product signoff to the concerned authorities. o Responsible to build Process Control plan, PFD, Process Check sheets & PFMEA Organization details Certified for IATF 16949, ISO 14001, TPM Excellency by CII Major Customers TAFE, Ashok Leyland, Royal Enfield, ALF Major Training Undertaken/Imparted

IATF 16949 core tools

IATF 16949 internal auditor training

VW 6.1 core tools

Jigs & Fixtures design by NTTF

PFMEA

FANUC & ABB robot welding & handling procedures

Significant Highlight

o Lead Inventory management team to Sort out waste throughout the company o Made savings (Approx. 75lakhs / annum) on RM strip optimization, Layout optimization, Reduction of forklift utilization through kaizens

Academic Qualification

o B.E – Automobile Engineering: Sriram Engineering College, Tiruvallur – 64.5% in 2013. o HSC (+2): Nazareth matriculation higher secondary school, Avadi – 71% in2009. o SSLC: Nazareth matriculation higher secondary school, Avadi – 77% in 2007. Competency development

Expertise in Autocad, CATIA V5 & Pro-E W5

Exposure to IATF 16949 : 2016,ISO 14001, VW 6.1, TPM

Exposure in:

o APQP & PPAP

o Systematic approach for problem solving using RCCA, QC step and “Why, why analysis”.

Effective communication and presentation skill

Leadership & Resource management skill

Personal Details

Date of Birth : 1st

January 1991

Languages Known : English, Tamil, German (A2 level) & Hindi Marital Status : Single

Father Name : K Arumugam

Address : #3, Bharathiyar st, Govardhanagiri, Avadi, Chennai – 600071, Tamil Nadu 1. Jeevarathinam DGM Madras Radiators & Pressings

Mobile no: 099********

2. E Shoban Babu Asst Mgr - SQA Stanley Black & Decker (Bangalore) Mobile no: 095********

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