Engineer Engineering

RESUME

KAPIL RAMESH NANDANWAR (Total Experience: 12 Years)

B.E. in Industrial Electronics

E-mail ID: *****.*********@*****.***

Con. No.: +91-923*******; 878-***-****

WORK EXPERIENCE: -

A competent professional with 12 years of experience in Engineering & Construction, Manufacturing and customer Support on Instrumentation and Control, Industrial / Process Automation systems.

SKILLED PROFILE:-

DCS ENGINEERING / Packages Usage

1.Honeywell

Software: - EPKS R300/R310/R311/R400/R430.

Processor: - C200, C300, LIOM

PLC ENGINEERING / Packages Usage

1.Siemens

Programming Software: - Mac-Win, Simatic Manager, Tia Portal

SCADA Software:- Win-CC, Win-CC Flex

Processor: S7-200; S7-1200; S7-300; S7-400

2.Rockwell (Allen Bradley)

Programming Software: - RsLogix 500, RsLogix 5000

SCADA Software:- Rs View, FT View

Processor: Compactlogix, Contrologix.

3.GE-IP

Programming Software: - LM-90,VersaPro, Proficy Machine Edition

SCADA Software:- Cimplicity, I-Fix

Processor: Versa Max, GE 90-30, GE 90-70, PAC-Rx3i.

4.Honeywell

Programming Software: - Soft master

SCADA Software:- EPKS, Experion-HS

Processor: ML200R, ML200, ML50

Field Instrumentation Engineering / Packages Usage

Preparation of engineering documents. I/o assignment, System architecture, Wiring diagrams, loop diagrams, PLC & DCS Programming and testing, MCC schemes, open loop logic diagrams, Spec and data sheets

Installation, loop testing and calibration of field instruments like Pressure, Level, Flow, Temperature Transmitters & Control valve, PIDs.

KOM, FAT, Detail Engineering, Commissioning & SAT.

EXPERIENCE DETAILS: -

1.Industrial Control Solutions, Jamshedpur

As ‘Manager Automation’ from Nov. 2011 to Till Date.

Key Responsibilities: -

Lead the PLC, DCS Engineering Team in a project.

Responsible for Hardware and Software Engineering.

Reviewing the Project technical specification requirements and Standards.

FEED (Front End Engineering Design) experience of projects.

As part of FEED work, ensure design standardization meeting control system and project requirements, technical review of project specifications, provide value added engineering solutions.

Responsible for Design of System Architecture, IO assignments, Panel Design and Engineering.

Provide technical solutions for complex control schemes, Alarm Management, Third party interface requirements (Modbus, OPC), Asset Management to meet project requirements.

Provide solutions for HMI design to meet project requirements.

Ensure optimised engineering through usage of engineering tools.

Conduct design reviews to ensure quality deliverables and meet QMS requirements.

Review of work procedures and product specifications.

Reporting to the Project Manager on day to day activities.

Performing detailed engineering, design, assembly and testing of the control system as per the Customer requirements.

Preparation and review of Hardware and Software related Bill of Material for various Systems.

Coordination with Customer Engineers for technical issues.

Preparation and review of Purchase Order for various Projects Materials.

Coordination with Document Controller for Control of Project documentation and QC Engineer for Inspection and Testing related activities.

Arranging Internal Meeting for achieving Project milestones.

Project Progress Monitoring and control.

Adhering to the Project Schedule & Project Quality Plan.

Preparation of Scope of work deviations and tracking.

Participating site acceptance test, commissioning and start-up activities.

Major Project Handled in Industrial Control Solutions: -

Project:

DCS system for Hood Annealing Process, CRM, RSP, Rourkela, Orissa.

End User

SAIL, RSP, Rourkela, Orissa

Work Location: India

Position: Sr. Engineer

Platforms

Honeywell C300 Processor with C Series I/O’s & EPKS R430.

Responsibilities

Site Supervision for installation of field instruments, cabling and terminations to system, loop testing, logic testing and commissioning.

Project:

DCS system for Coke Oven Byproduct Plant, COB#6, RSP, Rourkela, Orissa.

End User

SAIL, RSP, Rourkela, Orissa

Work Location: India

Position: Sr. Engineer

Platforms

Honeywell C300 Processor with PMIO I/O’s & EPKS R400.

Responsibilities

Site Supervision for installation of field instruments, cabling and terminations to system, loop testing, logic testing and commissioning.

Project:

5.5 MTPA SAIL, Kiriburu Iron Ore Mines Automation

End User

SAIL, Kiriburu Iron Ore Mines, Jharkand.

Work Location: India

Position: Lead Engineer

Platforms

Honeywell ML200 & ML200R with EPKS R400

Responsibilities

Preparation of engineering documents. Control Logic and testing

Site Supervision for installation of field instruments, cabling and terminations to system, loop testing, logic testing and commissioning.

PLC system for new mill in UCIL, Jadugoda, Jharkhand.

Key skill Developed: Schneider Premium PLC with Citech SCADA & Wireless System.

PLC system for HVAC at DB Power, Raigada, Orissa.

Key skill Developed: GE-IP Rx3i PLC with Cimplicity SCADA & field Instrumentation.

PLC system for COB Door tilting at Bhushan Steel Plant, Jharsugoda, Odisa.

Key skill Developed: Siemens S7-300 PLC with electric Panel.

PLC system for CPP Boiler-5 at IOCL, Barouni, Bihar.

Key skill Developed: GE-IP Rx3i PLC with Cimplicity SCADA.

PLC system for Stacker & Wagon tippler, NTPC, BARH, Bihar.

Key skill Developed: Schneider Quantum PLC with I-Fix 5.5 SCADA.

PLC system for Furnace Control, Tata Hitachi, Jamshedpur.

Key skill Developed: Rockwell ControlLogix PLC with FT View ME.

PLC system for Islanding Scheme, Tata Power, Jojobera.

Key skill Developed: Rockwell ControlLogix PLC with FT View SE.

PLC system for Firefighting Pump House at IOCL, Barauni, Bihar.

Key skill Developed: Siemens S7-400 PLC with electric Panel.

PLC system for PCI BF#2 at Bhushan Steel, Angul, Odisa.

Key skill Developed: Siemens S7-400 PLC with electric Panel.

2.Orissa Minerals & Mines Limited, Jamshedpur

As ‘Dy. Manager’ in Electrical & Instrumentation Dept.

From Nov. 2010 to Nov. 2011

Key Responsibilities: -

Responsibility of total plant Honeywell DCS commissioning & maintenance.

Verification of the materials at site, Inspection and proper storage, ensuring the material as per the BOM.

Interaction with contractors on daily basis for Proper installation erection works.

Highlighting of the Bottlenecks to his reporting officer.

Witnessing pre-commissioning tests of the machine/equipment.

Ensuring erection as per the approved drawings.

Raising punch points.

Ensuring safe working.

Readiness follow-up and panel & instruments installation /Cable laying/Loop checking/calibration.

Logic and graphics development according to the process requirement.

Third party communication over profibus and modbus with Honeywell DCS.

Project Handled in OMML: -

Project:

DCS system for 1.2 MTPA Iron Ore Beneficiation& Pellet Plant.

End User

OMML, Kandra, Jamshedpur, Jharkhand

Work Location: India

Position: Dy. Manager (E&I)

Platforms

Honeywell C300 Processor with PMIO I/O’s & EPKS R311.

Responsibilities

Site Supervision for installation of field instruments, cabling and terminations to system, loop testing, logic testing and commissioning.

3.Honeywell Automation India Ltd.

As ‘Project Engineer’ from July 06 to Nov. 2010

Key Responsibilities: -

Project engineering, execution for DCS/PLC up-gradation, migration, rip and replace type of projects for Honeywell installed base.

Participates in Sales to projects handover meeting

Work out accurate detailed BOM

Work out forecasting of BOM for anticipated order

C-KOM, site data collection and input gathering.

Site execution planning, manpower planning and team management.

Prepare the FAT Documentation, HDM/SDM/FDS engineering documentations

Interpret and engineering the systems based on inputs like IO index, P&ID, C&E matrix, HAZOP etc.

Work on DCS / PLC / SCADA systems hardware, engineering and architecture.

Achieve change orders / service orders for out of scope jobs

Man hour control on spent man-hours of project

Factory co-ordination for panel manufacturing and in-time completion

Responsible for pre-FAT & FAT testing & demo to customer &sign off

Responsible for Standardization of Engineering.

Ensures Quality Check on deliverables

Communication with customer/consultant for project correspondences. Have a close coordination with project manager to drive the project based on revenue plans, billing plans and cash collection

Executing Project along with I&C.

Site closure as per HONEYWELL processes.

Vendor management, selection, PR – PO and follow-ups for delivery

Contractor SOW preparation

Follows ISO, HSE and internal processes.

Major Project handled in Honeywell Automation India Ltd.

Project:

Lead Zinc Beneficiation Plant, Hindustan Zinc Ltd. Sindesar Khurd Mines, Rajasthan

End User

Hindustan Zinc Ltd. Sindesar Khurd Mines, Rajasthan

Work Location: India

Position: Sr. Project Engineer

Platforms

Honeywell C300 Processor with PMIO I/O’s & EPKS R311.

Responsibilities

Preparation of engineering documents. Control Logic and testing

Project:

JSPL, Coal based reduction gas facility, Orissa

End User

JSPL, Orissa

Work Location: India

Position: Sr. Project Engineer

Platforms

Honeywell C300 Processor with PMIO I/O’s & EPKS R311.

Responsibilities

Preparation of engineering documents. Control Logic and testing

Project:

DCS and ESD system for Liquid Petroleum Gas Gathering Station-II, ONGC, Rudrasagar, Assam.

End User

ONGC, Rudrasagar, Assam.

Work Location: India

Position: Sr. Project Engineer

Platforms

Honeywell DCS C200 & GE Fanuc 90-30, with EPKS 310.2 & HART Management System.

Responsibilities

Site Supervision for installation of field instruments, cabling and terminations to system, loop testing, logic testing and commissioning.

Project:

120MW, Thermal Power Plant, Tata Power, Jojobera Unit-5.

End User

Tata Power, Jojobera

Work Location: India

Position: Project Engineer

Platforms

Honeywell DCS C200 & LIOM, with EPKS 310.2 & HART Management System.

Responsibilities

Site Supervision for installation of field instruments, cabling and terminations to system, loop testing, logic testing and commissioning.

Project:

Computerized Process Control of SMS-II, SAIL Bokaro Steel Plant, Jharkhand.

End User

SAIL Bokaro Steel Plant, Jharkhand.

Work Location: India

Position: Project Engineer

Platforms

GE-IP Rx3i with EPKS 310.2, ABB Drives, Schenk Weighing system & Field Instrumentation.

Responsibilities

Site Supervision for installation of field instruments, cabling and terminations to system, loop testing, logic testing and commissioning.

Project:

Guwahati - Siliguri Petroleum Product Pipeline, IOCL Pipeline Division.

End User

GSPL, IOCL Pipeline Division.

Work Location: India

Position: Project Engineer

Platforms

GE Fanuc 90-30 with Plantscape R200 & Field Instrumentation.

Responsibilities

Site Supervision for installation of field instruments, cabling and terminations to system, loop testing, logic testing and commissioning.

4.Beekay Engineering Corporation, Bhilai (C.G.). From: Oct. 05 – June 06

Project handled: -

1)Long Rail Handling Plant, Bhilai Steel Plant, Bhilai.

Key skill Developed: Site Supervision for installation of field instruments, cabling and terminations to Schneider PLC system, loop testing, Panel Errection & commissioning.

2)Plate Mill Process Automation, Bhilai Steel Plant, Bhilai.

Key skill Developed: Site Supervision for installation of field instruments, cabling and terminations to Siemens PLC system, Panel Errection & commissioning.

PROFESSIONAL TRAINING: -

Professional Training of Honeywell DCS Server configuration, Logic & Graphics development.

GE Fanuc PLC configuration and Logic development on site training.

Undergone Certified Training on Industrial Automation at Automation & Software Solution, Pune.

“In Process Instrumentation and Control”.

-ALLEN BRADLEY PLC (RS LOGIX 500) Programming

-RS VIEW 32 SCADA Programming

CERTIFICATION: -

Certification: Certified Experion Engineer R300

Issuing Organization: Honeywell

Certification: Certified Experion Engineer R310

Issuing Organization: Honeywell

Certification: Certified Experion Engineer R311

Issuing Organization: Honeywell

ACHIEVEMENTS: -

Awarded by Bravo Bronze in Honeywell for Growth & Productivity in GSPL Project.

Awarded by Star Award in Honeywell for Growth & Productivity in ONGC, Rudrasagar Project.

EDUCATIONAL QUALIFICATION: -

B.E. Industrial Electronics Engineering.

College : - T. P. C. T. College of Engineering, Osmanabad.

University : - Dr. Babasaheb Ambedkar Marathwada University, Aurangabad.

Score : - 63.2 % (First Class)

Year of Passing : - 2005.

Diploma in Electronics & Communication Engineering.

College : - Govt. Polytechnic Bramhapuri, Dist: - Chandrapur.

Board : - Maharashtra State Board of Technical Education.

Score : - 62.96 % (First Class)

Year of Passing : - 2002.

SSC Examination

School : - B. B. C. High school, Chandrapur.

Board : - Nagpur.

Score : - 65.46 % (First Class).

Year of Passing : - 1999.

PERSONAL PROFILE: -

1.FATHER'S NAME :- Shri. Ramesh B. Nandanwar

2.GENDER :- Male

3.MARITAL STATUS :- Married

4.DATE OF BIRTH :- 20 March 1984

5.LANGUAGES KNOWN : - English, Hindi, Marathi.

6.RESIDENCE ADD. : - C/o R. Nagmani.

Eden Regency, Eden Park,

Kadma, Jamshedpur-831005 (Jharkhand)

7.PERMANENT ADD. : - S/o R. B. Nandanwar.

MEL Ward, Bengali Camp, Chandrapur.

DIST: - Chandrapur-442402 (Maharashtra)

Ph No.: - 071**-******

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