Manoj Kumar S

**, *** *********** *****,

Othakadai,

Madurai-625104.

adg0fp@r.postjobfree.com

950*******

Career Objective:

Having 8+ years of experience in manufacturing field and seeking a position, to create integrated strategies and to explore excellence of my knowledge and there by reap the returns for the company.

Current Experience:

Company: TVS EUROGRIP -Madurai.

Designation: Sr. Team Lead-Mfg. (Planning & Vendor follow up).

Duration: Apr’19 to till date

Roles & Responsibilities:

Plan issued to Compound Team & Fabric Team.

Daily PPC activities through SAP-Production Planning Module.

Daily Production order given in SAP-MRP as per Daily plan.

Plan given to mixing team – Monthly, Weekly & Daily basis.

Mould change plan given to all the plants as per requirement.

Preparing Machine requirement – as per the mould change plan.

Co-Ordinate with Marketing Team to freeze the monthly Sales target.

Freeze the monthly target to all plants.

Co-Ordinate with R&D team for new product and new compound development.

Plan for urgent requirement as per the customer requirement.

Action taken for shortages.

Analyzing & providing inputs to all the Plants heads regarding Mould changes, Production plan changes, Machine & manpower utilization.

Work with all internal partners to ensure that orders drop properly from SAP to WM at order level to ensure OTIF service level.

Daily review with planning team regarding yesterday & daily production and inward.

Follow up the vendors to avoid the line stoppages.

Previous Experience:

Company: G-Plast Private Ltd, Coimbatore

Designation: Sr. Engineer-Material & Production Planning.

Duration: Oct 2016 to Mar 2019

Roles & Responsibilities:

Setting up weekly, monthly Procurement & Production Plan.

Planned for Raw Material & Child parts.

Developed Alternative local sources for semi process.

Daily plan Vs. actual planning review.

Maintained Safety Stock.

Managed sub-contractors, tracking vendors for Time supply.

Prepared MRM.

Resource was planned according to the customer requirements.

Material reviewed with Stores & Production team.

Prepared job order for sub-contractors & PR raised in ERP.

Maintained subcontractors stock to avoid line stoppage.

Prepared and maintained the records, reports and price lists.

Achievements:

0% line stoppage due to material and sub contract.

Achieved 100% OTD for all customers

First time our team crossed the yearly sales target of 38crore (100%)

Implemented FIFO in Process and FG area.

Implement super market stem to avoid situations like overstocking, out of stock.

Reduced Manpower utilization and increase the productivity from 1.10Lakh/ Manpower to 1.40lakh/Manpower

Reduced inventory cost and introduced JIT.

Increased second source to avoid the line stoppages and avoid the Air freight.

Company: Hema Engineering Industries Ltd, Hosur

Designation: Engineer- Material Planning & Dispatch.

Duration: Jan 2015 to Oct 2016

Roles & Responsibilities:

Achieved the sales quantity without losses.

Daily plan Vs. actual planning review.

KANBAN performance adherence.

Managed sub-contractors.

Resource Planned according to the customer requirements.

Material planning

Manpower

In-house Production capacity.

Released the weekly & daily Production Plan for In-house with 4M.

Materials reviewed with Purchase team.

Achievements:

First time our team crossed the monthly sales target of 22crore (97%) (Using Layout change, Man Machine Balancing chart, Productivity Improvement, Just In Time).

Productivity improvement in RE weld shop Frame line from 10nos/hr to 19nos/hr.

Reduced the customer line vehicle loss from 98nos/day to 7nos/day.

Reduced the In-house line stoppage due to semi-production parts from 90nos of silencer/day to 8nos of silencer/day.

Increased the minimum stock level of all parts.

Company: Jonas Wood head & Sons India Ltd, Chennai

Designation: Engineer- Planning & Dispatch

Duration: May 2013 to Dec 2014

Roles & Responsibilities:

Production Planning & schedule(Monthly, Weekly)

Monitored on time completion

Material Resource Planning

Estimated Quantity & cost of Production

Follow up & execute the plan

Purchased & relationship with the supplier's

Material planning

Reduced the material shortage in Assembly stage.

Reduced rejection by introducing some Poka-yoke’s.

Increased the productivity with the help of layout change.

Company: TVS Motor Company Private limited, Hosur

Designation: Graduate Trainee (Industrial Engineering)

Duration: April 2012 to March 2013

Roles & Responsibilities:

Time study of existing parts and development parts.

Productivity improvements by Re Layout the process and machines for existing parts and new developments.

Prepared man machine balance chart for assembly parts (XL super moped line).

Prepared man machine balance chart for Machining lines.

Member of line production structure in Machine shop.

Improved OEE by re arrangement of stores (Super market with in-house Kanban system).

Member of Pallet elimination system.

Calculated Man/machine balance chart, Cycle time, Auto cycle time, Takt time calculation.

OEE improved 70 % to 85 % in all the Machining Lines (15 cells) & Assy Lines.

Productivity is improved from 540comp/shift to 622comp/shift by re arranging of machines (Using Layout change, Man Machine Balancing chart, Improvements).

Super market introduced and KANBAN system implemented for 10 components.

Line system introduced in 10 cells by re- lay outing of machines

Personal Details:

Father’s Name : Mr. M.Selvaraj

Date of Birth : 11th February 1990

Marital status : Married

Languages Known : English, Tamil. (speak, read & write),

Hobbies : Listening to Music, Playing Cricket, Reading Books

Interest : Manufacturing & Production Engineering, Planning, Procurement.

Projects & Professional:

Productivity improvement in Apache Cylinder head Machining Cell (in TVSM, Mysore)

B.E (Mechanical) with 79% from Hindusthan College of Engineering and Technology, Coimbatore [2007-2011].

HSC with 83% from Government Higher Secondary School, Kandampalayam [2006-2007]

SSLC with 87% from Government Higher Secondary School, Kandampalayam [2004-2005]

Declaration:

I hereby declare that all the information’s furnished above are true to the best of my knowledge.

Place:

Date: Manojkumar S

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