Electrical Plant

Byomojit Dixit

Rajashree Cement, Aditya Nagar,

Malkhed Road, Gulbarga,

Karnataka- 585292.

Mob: +91-982*******

E-mail: ********.*****@*****.***

Summary

10000TPD Cement Plant maintenance of Electrical equipment keeping focus on Safety, Quality and Cost.

Experience: 26.5yrs of Maintenance, Budgeting & Inventory control, Govt. Liaising & Energy Saving.

Designation: Asst. General Manager (Electrical)

Key Skills

Electrical Power System, HV & LV Switchgear, HT/LT & DC Motors, LRS, GRR, VFD and SPRS, ESPs, SEB & CEIG, PAT & RPO requirements, DuPont Safety standard implementation, SAP (MM & PM) Modules.

Independently handled role of department head about 6months during transition of previous and next HOD.

Also involved in manpower study as well as recruitment of Engineers as well as Electricians during Rawan -II project addition.

Present Responsibility

UltraTech Cement Ltd., Rajashree Cement Works, Gulbarga, Karnataka, from 3rd Oct’17 – at present as AGM Electrical (Line-IV)

Job Profile: Presently looking after maintenance of Electrical system, Maintenance cost budgeting & control using SAP MM & PM modules & WCM system. Commissioning of AFR feeding system with shredder

Involved in Teams:

-Leader of Grass root team

-Member of Technology & Innovation sub-committee (WCM)

-Value creation team (Energy saving)

-Co-ordinator for Internal investigation sub-committee (Safety).

Past Responsibility

UltraTech Cement Ltd., Rawan Cement Works, Baloda Bazar, Chhattisgarh, from 24th Nov’94 – 29th Sep’17

Job Profile: Maintenance of Electrical equipment in Kiln, Coal mill, Raw mill, Cement mill, Slag grinding & Packing plant as Sr.Manager(Electrical)

-Govt. agencies reporting like SEB, CEIG, SDA(RPO) & BEE(PAT).

-looking after preventive, predictive maintenance of electrical equipments of section.

-Involved in WCM & ISO systems.

-Maintenance cost budgeting & control using SAP MM & PM modules

-In house overhauling of HT motor & Transformer.

-All types of Protective Relaying Equipment

-132 KV Switchyard HT/LT Switchgears (SF6, Vacuum & Air Circuit Breakers)

-Load distribution of PCCs & distribution transformers.

-capex projects executions.

-Smart MCCs, PCCs & HT board.

ACC Ltd., Jamul Cement Works, Durg, Chhattisgarh from25.12.1993 to 20.111994 as Graduate Apprentice.

Achievements

-LOTO & Electrical safety standard implementation across the Unit.

-PAT Cycle-I Mandatory and M&V energy audits and implementation of energy saving action plans.

-Two times got Excellence in Energy consumption award from CII & CREDA.

-Engineering, execution & commissioning of 12-pulse VFD for 1650KW motor with 2.5MVA TR set in ESP conversion to Bag house capex project.

-First time in Cement plant, successfully Add on feature activated in twin VFD drive for control of Kiln main drive operation during process disturbances to stabilize kiln operation along with ABB team & shared to sister Units.

-Commissioning of Frequency based control of GRR to maintain constant table speed of Raw mill (VRM) for process stabilization.

-Replacement of 3-ph rectifier transformer in place of conventional ESP transformer for enhancing ESP efficiency and achieving environmental norms.

-Commissioning of conventional as well as IGBT based SPRS up to 4375KW.

-Commissioning & maintenance of 140Mts passenger as well as material lifts.

-In-house development of Load Shedding scheme & auto start logic for EM DG set for Kiln aux. from plant PLC during Blackout.

-Commissioning of automatic Grabber for AFR feeding system in Pre-heater.

-Operations & Maintenance of EOT Cranes, Grab Hoist, Stackers, Reclaimers, Truck, Wagon Loaders & Tipplers.

-Commissioning of online Energy Monitoring System.

-First time commissioned Vapromatic LRS in Ball mill and Roller press drive.

-In-house implementation of Access control of CCR Lifts and sub-stations.

-Removal of local PLCs from GRR & Vapromatic LRS by taking logic in plant PLC for reliability.

-Provided Atmoseal type conservator in all old transformers.

-Commissioning of Twin VFD drive for Kiln main drive in place of DC drive.

-Commissioning of IGBT based SPRS in place of conventional SPRS for 6nos. process fans.

-Provided tie feeders between Line-1 & 2 for ease of maintenance during annual plant shutdown.

-Improvement project executed of distribution system of LS crusher & cross-country belt by removal of overhead line & pole mounted lighting transformers.

-Commissioning of unity ratio transformer for limiting earth leakage current as per DGMS.

-Installation of Energy savers in lighting and LED fittings in plant & township.

Project Experience

Commissioning & stabilization of

- Rawan Line-I, 5500TPD in 1994 &

- Rawan Line-II, 10000TPD in 2013.

Interests

- Knowledge & Skill transformation to Young Arjun’s as Dhrona Margdarshan program I & II at Rawan as well as at Rajashree.

- Sub-ordinate development, 02nos FLEs achieved SH position in FY17-18

- Actively involved in township developmental work.

- Active participation in Cultural activities of Staff Club & Temple committee.

- Hobbies are singing in in-house programs & gardening.

Qualification

AMIE in (Electrical Engineering) from The Institution of Engineers (India), Kolkata.

Trainings

Maintenance & operations of:

- AC Drives (ACS –600 Series) at ABB Ltd., Bangalore

- AC Drives (Yaskawa – G-5, F-7 & G-7) at L&T, Mumbai

- SPRS at L&T Automation & Control Center, Mumbai

- Transformer protection at Power System Consultants, Mumbai

- TapRoot method of Incident Investigation, Mumbai

Personal Profile

Date of Birth : 04-07-1967

Languages Known : English, Hindi, Odia

Permanent Address: N-5/286, Jaydev Vihar, Bhubaneswar, Odisha-751015

Family Details

1

Mr. Surendranath Dixit

Father

81 yrs.

Retired Govt. employee

2

Mrs. Sailabala Dixit

Mother

71 yrs.

House wife

3

Mrs. Sasmita Dixit

Wife

47 Yrs.

House wife

4

Mr. Soumyajit Dixit

Son

23 Yrs.

Trainee in Infosys

5

Miss Shivani Dixit

Daughter

17 Yrs.

Perusing 12th Std.

(Byomojit Dixit)

AGM (Electrical)

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