Maintenance Technician Engineer

M. RAJA SEKAR

E-Mail: *********@*****.**.** ~ Mobile: +91-996*******

B.E. (Mechanical), Seeking assignments in Operations & Maintenance.

PROFILE SUMMARY

Seasoned professional with over 18 years of experience in Operations & Maintenance Millwright

Presently working with Michelin Tire (P) Ltd., Chennai as Maintenances Engineer

Well versed with the concepts of implementing Kaizen, 5S, Lean Culture, QC Tools & TPM for Machine Installation, Pneumatics, Hydraulics and PLCs

Exhibits a strong and firm approach to sustain & encourage safe work environments and a demonstrated ability to streamline operations

Expertise in handling site execution, implementing plans & schedules for maintenance with focus on optimum utilization of manpower & materials

Proven track record in implementing cost saving measures to achieve substantial reduction in terms of raw materials, manpower and machine utilization cost

An effective multi-cultural communicator with strong analytical, problem solving and leadership abilities

CORE COMPETENCIES

Working out various site requirements with respect to Machine System, manpower and monitoring overall operations for ensuring timely completion

Monitoring implementation & documentation of quality systems, managing techno-commercial activities relating to O&M contracts and procurement of utility equipment

Effectuating preventive maintenance schedules of various kind of Machine equipment to increase the equipment uptime / reliability and accomplish project targets

Implementing safety techniques at the plant and effectively reducing rejections in the shop

Dealing with OEMs, vendors & contractors and monitoring expenses through optimum utilization of resources

Directing & instructing Maintenance Technicians as well as arranging training for O&M Personnel on regular basis to maintain the equipment in healthy condition

Deploying suitable manpower & equipment and ensuring proper planning for timely execution of the projects

Handling the design, integration & modifications, facilitating the up-gradation and troubleshooting of utilities

ORGANIZATIONAL EXPERIENCE

Michelin Tire (P) Ltd., Chennai as Maintenance Engineer since Jun’11

Role:

Overseeing the installation process and ensuring smooth operations of Machines

Oversaw manpower scheduling and allocation of jobs various equipment

Design the activities related to preventive and predictive maintenance

Analyzing and planning the requirements for spare parts

Achievements:

10% reduction in breakdowns / downtime through effective maintenance.

Greenfield Plant, 5 % modification & up-gradation projects undertaken.

5 % escalation in OEE through effective maintenance

Energy conservation initiatives undertaken through energy preventive maintenances

Maintenance measures devised and implemented through SMS & BMA applications.

Nokia India (P) Ltd., Chennai as senior Maintenance Technician from Jan’08 - Jun’11

Role:

Oversaw manpower scheduling and allocation of jobs various equipment

Overseeing the installation process and ensuring smooth operations of Machines

Repair and lubricate machines and equipment.

Assemble and install equipment, using hand tools and power tools.

Achievements:

Successfully executed the following projects with cost savings as:

oProductivity improvement in stacker with Rs. 3 Lakhs / annum

oPower saving of 6570 units / year in Wrapping Machine

oDowntime reduction in Shipping Equipment with Rs. 1 Lakh / annum

oOutput increase of Conveyor with Rs. 1.8 Lakhs / annum

Jade Precision Engineering (P) Ltd., Singapore as Maintenance Technician from Apr’06 – Oct’07

Role:

Handled the breakdown & shutdown maintenance of various equipment

Replace defective parts of machine or adjust clearances and alignment of moving parts.

Align machines and equipment, using hoists, jacks, hand tools, squares, rules, micrometers, and plumb bobs

PREVIOUS EXPERIENCES

Eng. Soon Marine Ltd., Singapore as Marine Technician (Marine equipments) from Jun’02 – May’05

Role:

Assemble machines, and bolt, weld, rivet, or otherwise fasten them to foundation or other structures, using hand tools and power tools.

Position steel beams to support bedplates of machines and equipment, using blueprints and schematic drawings, to determine work procedures

Move machinery and equipment, using hoists, dollies, rollers, and trucks.

Accurate Air System, Chennai as Services Technician from Apr’00 – May’02

TRAININGS ATTENDED

Safety Course.

Quality Circle.

Electro-pneumatics-hydraulic system.

PLC.

Total station for installing a machine

Signaling & Rigging.

Mobile lift and Forklift operation

Work At Height.

EDUCATIONAL QUALIFICATIONS

B.E. (Mechanical) from CEG, Anna University, Chennai in 2013

Diploma in Mechanical Engineering from DTE, Tamil Nadu, State Board of Technical Education Tamilnadu, Chennai in 2000

NTC-03 (Mechanical) from Singapore Polytechnic, Singapore in 2005

IT SKILLS

AutoCAD 07

Microsoft Office

Hardware & Networking Skills

PERSONAL DETAILS

Date of Birth 3rd March, 1982

Present Address No. 1052, 29th Street, B.V. Colony, Vyasarpadi, Chennai - 600039

Languages Known Tamil and English

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