Design Engineer Engineering

Mohan Surapaneni

Troy, MI 248-***-****

************@*****.*** www.linkedin.com/in/mohansurapaneni

PRODUCT DESIGN ENGINEER

Experienced Product Design Engineer with expertise in the automotive industry. Proven success with end-to-end ownership of product architecture from concept to launch. Accomplished in global collaboration, design review, cost reduction and design improvement.

CORE SKILLS

Product Development Part Design DFMEA DVP&R RCA VAVE Program Management Product Validation Failure Analysis CATIA V5 NX Unigraphics

PROFESSIONAL EXPERIENCE

Henniges Automotive, Auburn Hills, MI 10/2012 – 06/2020

Product Development Engineer

Conceptualized, designed, engineered, released, developed, and launched sealing system components.

●Reviewed designs and modifications with plants and customers (Design Reviews, Design for Manufacturing, and Design for Assembly). Worked over 5 Program’s Design Lifecycle.

●Reached innovation-driven closure system architectural targets for appearance, function, quality, cost, and weight. Received appreciation certificate for GM Truck program in 2016.

●Problem Solving: Achieved reduction in the Outer Belt seal scrap rate from 27% to 4% at the supplier plant in Brazil. An estimated annual savings of $310,500 by improving their pre-heating process and developing a new test method for production control plan.

●Innovative and Cost Saving: Designed and developed a notch which helped Hood Front Seal to follow the Hood curvature to eliminate the molded details on each side resulting in an estimated savings of $0.5/mold totaling annual savings to about $330,000.

●Detail Oriented and Passion: Developed hand-crafted parts of Weather-strip seals for demo to showcase and review with the customer engineering team. achieved and approximate savings of $112000.

●Innovative and Responsive: Designed and developed an alternate profile design for a secondary seal which had saved 23 hours of operators' time per day at the GM assembly line in Brazil

●Collaborative and Communication skills: Worked with Cross Functional teams at GM NA, GM Korea, GM Mexico, GM Brazil and PATAC (GM China).

SATVEN, Troy, MI 07/2006 – 10/2012

Senior Design Engineer - CATIA V5 NX Unigraphics

Designed and developed various Automotive interior components like Instrument Panel, center console and door trims. (Collins and Aikman Projects: July 2006 to May 2008).

●CAD: Hands on experience, Created 3D Math models and B- Side surface features.

●Generated part and assembly drawings.

Design Engineer, Global Tele Systems, India 06/2004 – 07/2006

Designed various industrial components. Including communication tower parts and special purpose manufacturing parts.

EDUCATION

Bachelor of Technology, Mechanical Engineering – Jawaharlal Nehru Tech University, Hyderabad. India

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