Engineer Manager
Resume:
Akilan Maruthappan
Kanthamani
Process Manager
********@*****.***
Coimbatore, India
linkedin.com/in/akilan-mk-a5805413
Result-oriented and highly motivated professional with a strong background in DFM, NPI and Manufacturing of high volume electronic assemblies.
WORK EXPERIENCE
12/2011 – Present
Process Manager.
Pactron India Private Limited
Coimbatore,India
Managing Documentation, Process and Production support teams of 20 people to support the assembly floor from setup to shipping stage and do vendor management.
Support design team on NPI and perform DFM.
Stencil, SMT & wave fixture design and ordering.
Handed 01005 chip and 0.4mm WLCSP packages.
Providing manufacturing process instructions (MPI), Pick & Place and AOI programing.
Interacting and resolving assembly queries with customer. Data analysis such as SPC, Cpk, DPMO, First Pass Yield with Overall Equipment Effectiveness (OEE) for performance and Quality with charts.
External and internal audit to verify IPC and ISO standard requirements.
BOM Import with package, part marking,baking
information and ECN/Deviations reports.
12/2010 – 12/2011
Module Lead – Production.
Mistral Solutions
Bangalore,India
Project and Vendor Management with the team size of 7 people. Need to Manage different PCB and EMS/CM from all over the world. Proposal/Quote for Production Related RFQ.
Interaction with design team and production house. Material status monitoring & follow-up with production unit.
Test Jig/setup plan and transfer to production house, Review the test coverage and Co-ordinate production test training.
Order tracking and material shipment to customers within lead time.
ECO Generation and Production Status Report to
Customer.Test Report Collection & Issue Tracking and Its Resolution.
Shipment & Invoice handling. Post Production-RMA
handling.
TECHNICAL SKILLS
PCB Panelization.
Design PCB panels for reference and flex boards to improve PCB panel utilization and SMT process.
SMT Soldering.
Paste validation, stencil design -step down/ nano coating, SMT fixture design, Gluing, under fill and conformal coating techniques.
THT/Wave Soldering and Cleaning
Designing wave fixture and press-fit tooling. Handling non- washable component. Aqueous and chemistry cleaning process for no-clean and water soluble flux
Failure analysis
Failure Isolation - Visual inspection,Electrical, X-Ray, Cross- sectioning, SEM, EDX and Ion Chromatography are used. BOM/Part Management.
Manufacturer Part number - RoHS / Non-RoHS, Package and Feeder type, MSD-Baking and Cleaning requirements. Manufacturing Execution System - Factory Logix
Installation and Implementation of NPI, Production, Analytics modules, Data Miner / FA and Quality Reports.
SOFTWARE SKILLS
CAM 350 Allegro P-Tool PRO-E Autocad
CFD-Fluent CFD-Ansys ERP - Manex / PAC
PROMPT SAP - PP / MM AOI - Yestech
Factory Logix
TRAINING
ISO9001-2015 (01/2018 – 01/2018)
TUV-Coimbatore
MES -Factory Logix (10/2015 – 11/2015)
Aegis Software
IPC610-D (01/2015 – 01/2015)
Manufacturing Process Engineer - Pactron Inc
Tasks
Tasks
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WORK EXPERIENCE
04/2005 – 12/2010
Senior Operations Engineer
Nimbeon Intertechnologies Private Limited
Coimbatore,India
Managing documentation team with 5 people to import BOM, ECN, Sales and Work order management.
Import Bill of Materials to ERP.
Generate Shortage Report and Work Routing.
Create records in Inventory Control Management in ERP. Create Sales Order Management for the entire sales requirement.
ECN/BCR reports for changes.
Documentation (Files Management) required for
Assembly.
Had prepared assembly information for process engineer. Provide PPC sheet (Production, Planning and Control). Handled CM for build plan and assembly queries.
ACHIEVEMENTS
Tooling requirements is been analyzed and ordered in inital stage to increase the OTD by 85%.
(01/2019 – 03/2019)
OEE is calculated to know performance and quality of assembly floor dynamically to improve process/quality.
(07/2018 – 11/2018)
Implementation and training in ISO9001-2015 across Design,Hardware,Operations,Process,Quality and Testing teams. (12/2017 – 11/2018)
Implementation and training of MES-Factory Logix to Increase the traceability and productivity of the assembly line by 30%. (10/2015 – 02/2017)
Training given on our product and assembly process flow to our vendors to achieve OTD to customers.
(12/2010 – 08/2011)
SOFT SKILLS
Communication Team Work Leadership
Time Management Work Ethic
EDUCATION
04/2003 – 03/2005
Master Of Engineering-CAD/CAM (Mech).
Kongu Engineering College - Anna university /
Perundurai.
78%
LANGUAGES
Tamil
English
Hindi
Tasks
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