*.* years of experience in automobile / auto ancillary industry in the area of Manufacturing. Shanmugam S
Mobile No: +91 - 740-***-****
Email: *********@*****.***
BRIEF OVERVIEW
Core competency across Manufacturing, Quality control, Production planning, and Core Tools.
Rich corporate experience in Manufacturing with active involvement in launching Productivity & Quality improvement Initiatives and various Lean tools like TPM, Kaizen, QCC Projects, Poke-yoke, SMED, OEE,7QC Tools,Line Balancing, SAP.
PROFESSIONAL EXPERIENCE
Subros Limited - Oragadam. Kancheepuram-TN
Subros limited founded in 1985 as a joint venture public limited company. Is the leading the manufacturer of thermal products ( i.e. - Condenser, Radiator, Evaporator, Hoses and Tubes, Compressor & Rail Ac ) for automotive applications in India, In technical collaboration with Denso corporation Japan. Assistant Engineer - Manufacturing (Condenser, Hose and Pipe, HVAC & Rail Ac) Dec 2014 ~ Apr 2019. Work Profile:
Looking after Manufacturing lines, Production plan execution, responsible for production targets as per TIE norms, adhere the customer requirements and Quality standards, OEE, IATF-16949, EHS - ISO-14001 & OHSAS 18001 audit documents preparation and adherence, Safety & 5S.
● Manufacturing line incharge for Condenser, Hose and Tubes lines.
● Adhere the monthly production targets and monitoring production on a day-to-day basics.
● Man Power Handling and Line balancing. Tool life monitoring & Machine SOP.
● As a shift incharge lead a team of 30 members including technicians and operators.
● Preparing daily rejection review report and corrective action along with team member.
● Production order monitoring and closing in SAP as per production process completion.
● Trouble shooting during production recommending, Alternative opinion and implementing corrective action & to minimize down time, model change-over time.
● Work Instruction / SOP release as Control Plan.
● Manufacturing process execution and adherence as per control plan.
● Maintain production related document such as OEE, Monozukuri & TL round activities.
● Implementation of KAIZEN & Defects reduction & QCC Projects.
● Responsible for 5S, continuous improvement, TPM & FI-FO Material feeding system and SMED.
● Space Utilization & Material movement improvements. VSM and TPM for condenser line.
● Complying with Audit documentation for audits such as IATF-16949, EHS - ISO-14001 & OHSAS 18001.
● Customer audit facing & Customer specific requirements implementations. (DICV, TML, FML & RN ). Page 2 of 2
Achievements:
Renault Nissan - ASES audit ‘C’ level. Plant level Quality Function Audits.
Plant level Kaizen & QCC Projects. Yearly Kaizen awards. POKE - YOKE Implementation.
Handled & successfully completed the FML, TML, Renault Nissan & Diamiler New Projects.
Successfully Installed the Comco FOS 100 - Fin Forming machine for Condenser line.
PPM reduction in Brazing Furnace. ( In house PPM reduction in Condenser Mfg. Line ).
Safety Improvement in Ultrasonic washing Machine washing medium feeding.
Greaves cotton Limited - Ranipet - TN
GREAVES COTTON LMT is the leading the manufacturer Auto-engine for three vehicles ( Share auto’s). Diploma Engineer - Production (Aug 2013 ~ Nov 2014 ). Work Profile:
Looking after manufacturing production line. Responsible for daily production output & Quality of products.
● Worked in Engine Assembly unit (Diesel) - Well Knowledge in Engine assy, Troubleshooting & workings.
● Responsible for Productivity, Quality & Safety and 5S. Kaizen & QCC Implements. EDUCATION
Diploma in Mechanical Engineering. Govt. Polytechnics - Vellore - 84 % with Distinction YOP ( 2010-2013 ).
SSLC – 87.4 % YOP (2009-2010) – G.v.c. Hr Sec School - Arcot - TN. PROFESSIONAL DEVELOPMENT
Training Courses & Hands on ability:
1) 5S 2) TPM 3) SAP BASICS 4) IATF-16949 5) KAIZEN.
6) Core Tools - 7 QC Tools, SPC & GD&T. 7) Auto CAD 8) MS-Office. PERSONAL DETAILS
Date of Birth: 19th July 1995.
Languages known: Tamil & English.
Relationship Status - Single.
Sex - Male.
Address for Communication -
Shanmugam S - Cell No +91-740******* Alternative no +91-740*******, Email - *********@*****.***.
No 2/112, Bajanai kovil Street, Uppupettai (Village), Villapakkam post, Pin 632521. Vellore district, TamilNadu INDIA.
Notice Period - Immediate joining from the receipt of Joining letter.