Quality Engineer
Resume:
VIVEK RAJ A R
Current Address
G***,
Casa Grand Irene,
Manapakam,
Chennai-116
Permanent Address
Railady,
Mayiladuthurai-609003.
E-mail ID
************@*****.***
Phone no
Mobile : +91-917*******
Personal Data
Father’s Name :A Rajaseker
Date of Birth : 03/02/1993
Gender : Male
Nationality : Indian
Marital Status : Married
Language Proficiency
English, Tamil, Hindi, Telugu
Areas of Expertise
-Quality Management
-Audits
-KAIZEN
-Reducing 8 wastages in Production
-Hoshin activities in production
-Standard implementation through FES (Faurecia Excellence System)
DATE :
PLACE : CHENNAI
CAREER OBJECTIVE
A focused professional with the goal to make a winning career in Production, Operations, Lean Manufacturing, HSE (Health Safety Environment)
Ability to analyze and address unique problems with a combination of training experience and logical thinking to arrive at the right solutions
Skilled at learning new concepts quickly, working well under pressure, and communicating ideas clearly and effectively.
PERSONAL SKILLS
Comprehensive problem solving abilities, excellent verbal and written communication skills, Ability to deal with people diplomatically, willingness to learn, lead group.
Trained as internal FES auditor and Certified IATF Auditor
Six Sigma Green belt holder
PROFESSIONAL EXPERIENCE
Total Years of Experience: 4.5yrs.
- 2.8 Years in UAP (Unit Autonomous Production)
-1.7 Years in SQA(Supplier Quality Assurance)
FAURECIA AUTOMOTIVE SEATING INDIA PVT LTD-Chennai
French – MNC with ISO/TS 16949:2002 Certification, Manufacture of Car – Seat Frames, Sliders, Recliner, Nano Pump
CUSTOMERS: Ford
Designation
Supplier Quality Assurance- Engineer
Duration
Dec 2018 – TILL DATE
POSITION OF RESPONSIBILITY
Work with purchasing to ensure supplier performance is regularly reported and that appropriate and timely corrective actions are implemented.
Review PFD, PFMEA and control plan at planned intervals.
Maintain and update critical supplier audit system and schedule.
Monitor, communicate and improve key supply chain KPI’s
Perform in supplier visits for root cause analysis and verification of correction actions of supplier quality issues
Conducting the control plan audit to improve the quality of supplier parts
Manage and coordinate supplier Parts Per Million (PPM), supplier problem solving on time, cost recovery and supplier warranty indicators
Strategically lead supplier performance improvement projects in an effort to increase the supplier capability of consistently meeting requirements. Projects may include: process analysis, process capability and throughput analysis, 5S and Kaizen events
Support the Quality Inspectors to ensure that products and processes comply with the relevant requirements of the quality management system.
Continuously improving QA receiving inspection process and procedures.
Ensuring the good parts to the production line
FAURECIA AUTOMOTIVE SEATING INDIA PVT LTD-Sanand/Chennai
French – MNC with ISO/TS 16949:2002 Certification, Manufacture of Car – Seat Frames, Sliders, Recliner, Nano Pump
CUSTOMERS: Volkswagen, FCA, Ford
Designation
Supervisor –UAP & FES
Duration
Jan 2016 – Nov2018
POSITION OF RESPONSIBILITY
Responsible for UAP (production) activities of entire line manufacturing process which includes Assembly (Fastening), Welding, Riveting, Forming, Expansion operation.
Reporting to UAP manager by assisting three GAP leaders and twenty two Shift operators.
Daily Production planning based on customer requirements.
Conduction daily TOP5 meeting with the team and communicating the key information, production planning & Quality issues if any.
Monitoring daily line output as per the target.
Scheduling daily work activities for operators.
Involving & creating awareness about Quality & safety standards to operators.
Preparing/Creation of SWI, SWC, SWCT and updating whenever required.
Following the quality standards like PY, CP, QRCI, KANBAN SYSTEM, etc.
WIP maintain entire shop floor(standard,process&ststion WIP)
Monitoring components shortages and communication to the PC&L team prior.
Training the operator for / Process / HSE & validate them through SW audit.
Pre planning for avoiding production losses due to man, machine, material & method.
Executive activities to 5S, TPM, Improvement activities in shop floor, implementing Kaizens.
Analysis line issue and identifying the potential causes of the problem with the help of QRCI.
Monitoring & improving the assembly line process flow and cycle time, Line balancing.
Involving in product type test & routine tests as per Requirements.
Implement cost reduction initiatives while maintaining high quality standards.
Leading the scrap meeting at the end of the shift.
Following and implementation of FES standard
ACHIEVMENTS
Highest Production achieved after reducing manpower.
CT reduced from 72sec to 40 sec through process modification in assembly line.
Merit of reduced internal rejections from 5.4% to 1.3%
Mechanical PY implemented in pressing M/C.
Line KANBAN System implemented.
Achieved “Faurecian of the month“ award for NRFT,SCRAP reduction & ERGONOMICS GREEN by implementation of trolley,frontel feeding
Achieved best 5S in shop floor.
CT reduction from 120sec to 68sec in Final inspection through modifying the fixture.
Controls link PY(Mechanical & Electrical)implemented at supplier end.
EDUCATIONAL QUALIFICATION
B.Tech in Mechanical Engineering from SRM University Chennai in 2014.
HSC from ARC Kamatchi School, Mayiladuthurai in 2010.
S.S.C Mayura Matriculation School, Mayiladuthurai in 2008.
AREA OF INTEREST
Production
Recognizing & Reducing the Eight Deadly Wastes in production.
KEY SKILLS
PFMEA
Control plan
5S Activity
KANBAN
Understanding and interpretation of engineering drawings
Knowledge of POKAYOKE, PPAP
Knowledge of measuring Techniques (CMM, Scanner).
Good communication and analytical skill.
Knowledge of SPC and MSA.
Problem solving by using 8D methodology
HOBBIES
Bike riding
Listening to Music.
Watching comedy clips
Watching WWE
Google surfing about automobile news
STRENGTHS
Adaptable, can work anywhere, anytime/long hours.
I am confident about the things I am good in.
DECLARATION
I hereby declare that the information furnished above is true to the best of my knowledge and nothing is being concealed.
RESUME
Vivek Raj A R
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