Balaji Jayaraj
Assistant Manager
Flat *, Block * Sakthi Kamatchi flats, Manikandapuram 4 the Main road, Thirumullaivoyal, Chennai - 600062 984******* **********@*****.***
CAREER OBJECTIVE
An Mechanical Engineering professional with over 17 years of qualitative and enriching experience in Automobile Field, Production and Quality Assurance. eeking assignments in Mechanical Engineering/ Quality Assurance/ Team management with an organitsation of repute. Have the attitude and courage to learn new things and develop knowledge to improve continuously. To seek and pursue a career in a company which offers challenging work environment with a human touch.
EDUCATION
sathyabama University
BE Mechanical
70%
2010
Anna University
Diploma in Mechanical Engineer
80%
2002
EXPERIENCE
Michelin India Pvt ltd
Assistant Manager
17/11/2011 - Till now
Ware housing,
Inventory Management
Inbound & outbound logistics
Production & Quality Management
Warehouse Management
Lean Manufacturing
Logistics
Tyre Production
Monitor, review & direct workshop production planning & production activities as per schedule& intervene /support in case of issues, support in prioritization.
• Monitor workshop capacities & initiate actions in advance as per needs.
• Support sub-ordinates in decision making & resolving routine production related issues
• Delegate tasks, establish work schedule & supervise staff
• Monitor & manage department’s key performance measurement’s & deliver on operational targets
• Ensure high level of 5S in the workshop & production office area’s at all time
• Ensure compliance to health & safety within the departments in accordance with company policies, regulations & standards operating procedures, promote safe behavior awareness within his responsibility area
• Promote & support operational excellence, Drive improvement in production processes using lean approach & through kaizen,Quality circles
• Focus cost competitiveness, develop & implement cost reduction strategies
• Ensure workshop production according to applicable quality,standards, system & processes,implement quality improvement programs
• Prepare & report weekly /monthly MIS of department
• Manage inter-department co-ordination & co-operation as per needs
• Manage & guide maintenance of machinery .develop strategies /plans to improve the overall effectiveness & performance of maintenance function
• Provide inputs for annual budgeting & planning process of the department
• Set target & objective for the staff
• Handling& managing union related topics
• Support co-ordinate departmental recruitment, performance managements of the team with HR
• Identify individual training needs within the department & implement training with HR support, monitor& review training effectiveness & manage people development
• Regular communication within the team, ensure updating of communicationZ VOLVO BUSES INDIA PVT LTD
PRODUTION Engineer
01/04/2009 - 31/03/2011
Complete Responsible Overall Paint shop.
Team management
Working towards acheving targets on SMQDCE Matrix
Lead the team to achieve set targets & above
Ford India Pvt ltd
Technical Associate
1/02/2004 - 31/03/2009
Responsible for Production & Quality with in the team, Being Team member, supporting the team to achieve Team targets. Participating & leading the team in six sigma projects Represent the team on various activities within the department & company. UMS RADIO FACTORY
QULITY INSPECTOR
5/01/2003 - 31/01/2004
Responsible for Quality of production with in the shift both CNC, VMC & Machining products
Initiate the production by providing quality result. Responsible for the Instruments & Lab.
Responsible for quality of pressure Die casting, & Sand blasting. 3 months
3 Month
6 month
3 Month
TECHNICAL SKILLS
People Management..
Problem solving
Productivity Improvement
Kaizen
Event Management
Lean Manufacturing
Floor Management
Warehouse Management
Logistics supply chain Management
PROJECTS
QUALITY IMPROVENT - FORD INDIA PVT LTD
ED paint defects Reduction - Flow mark reduction
LEAD TIME & COST REDUCTION - VOLVO BUSES INDIA
Reduced Lead Time in Overall Painting Process in Bus body painting. Cost Reduction by Implementation of Wet on Wet on Application & Process Improvents by which Energy saved
Capacity Increase - Warehouse
Improved Operations Efficiency in Warehouse.
Did Scientific study & Improved Dispatch Efficiency double the time. Improved Production in Tyre Tube Assembly
Improved Production in Tyre Tube Assembly
50%. With Effective Resource Optimization
INDUSTRIAL EXPOSURE
Michelin India Pvt Ltd - 9 Years
Volvo Buses India Pvt ltd - 2 Years
Ford India pvt ltd - 5 Years
UMS RADIO FACTORY - 1 YEAR
Michelin North America
PERSONAL STRENGTHS
Team & people Management
Interpersonel skills
Good coordination with cross functional teams
Looking for Process improvements..through kaizen
Date : 30/07/2020
Place : Chennai
INTERESTS
Production & Manufacturing
Automobile Manufacturing
Lean management
Warehousing & Logistics
PERSONAL PROFILE
Date of Birth : 23/06/1984
Marital Status : Married
Nationality : Indian
Known Languages : English, Tamil
Hobby : Playing Crickets Watching movies
ACHIEVEMENTS & AWARDS
TYRE TUBE FLAP ASSEMBLY PROCESS IMPLEMANTATION
Tyre Traceability After Market
Reduction of Non value added activities in Bus manufacturing productivity improved Cost saving project in painting application Implemantstion of wed on wed application
Reduced defects in PT & ED application.in car Manufacturing