Santhosh Kumar P Email addfcq@r.postjobfree.com

Address Velacherry, Chennai

Phone +91-904*******

DOB April 30th, 1991

B1/B2 US Visa Holder

Achievement-driven Professional, targeting Senior Level assignments in Product Design and Development with a leading organization

Profile Summary -8 years of rich experience in Product Design and Development; exhibited leadership in spearheading entire lifecycle of Projects, Design, Research & Development, Innovation, Customer, Supplier Management and Process Audits

-ISO 13485:2016 internal auditor and Green Belt certified in Lean Six Sigma

-Revamped the entire design quality procedure by analyzing the organizational goals and taking required initiatives by applying expertise in development planning, design quality, project planning and resource planning, risk identification & mitigation and people management

-Proficient in working on detailed 3D CAD modeling and 2D drawings with DFM & DFA; Rapid Prototyping (FDM, SLA, and VACUUM CASTING)

-Gained comprehensive knowledge in Plastic Injection Moulding, Elastomers, and Ultrasonic Welding, Fabrication, Casting, and Forging Sheet Metal Fabrication, Deep Drawing, Hydroforming, and Casting

-Expertise on APQP, PPAP, SPC, DFMEA, RCL, DVVP, RELIABILITY, DOE, CAD, Tolerance stack-up, GD&T, Monte Carlo Analysis, RPT, PLM, PDM, Six- Sigma, Structural and Thermal Analysis, Hand calculations

-Spearheaded entire engineering operations involving requirement analysis, finalizing specifications, designing, prototype development, testing & development in compliance to global regulations & customer requirements

-Excellence in preparing quote for validation and purchase of product; implemented innovative techniques, process design & validation to produce excellent products

-Skills in monitoring & supporting on-going projects for performance improvement, through supplier audit, updating procedures, developing new procedures, action plan, training, conducting meetings

-Versatile, high-energy professional, successful in achieving business growth & development objectives within rapid changing environment using excellent communicator, people management, analytical and problem-solving skills Career Timeline Jun-2012 - Nov-2013

Sakthi Engineers

Nov-2013 - Sep-2016

Hubbell Incorporated

Since Oct-2016 Vaya Life Private Limited

Work Experience

Vaya Life Private Limited

Senior Engineer, Design Engineering

October-2016 - March-2020

Technical lead, Project Engineering

Since April-2020

Chennai

Product Design and Development (Consumer Durable)

-Administering the entire gamut of product design and development

-Leading a team of 2 members

-New concepts, Sketching, and Function to Form Mapping

-Initial and detail 3D CAD modeling with DFM and DFA

-Material Selection

-Design calculations and DOE:

Structural and Thermal Analysis, Heat transfer calculation, Transient to steady-state temperature analysis, Weld Strength Study, Elastomer compression study, Thread study

- DFMEA and Manufacturing process flow study

-2D drawings with GD&T(ASME-Y14.5-2009), (DIN 2768, DIN 16742)

-Tolerance stack-up and Optimization (Vector loop analysis and RSS)

-Tolerance discussion with the vendor for process capability

-Statistical analysis of CTQ dimensions from samples

-Vendor development (New materials, Qualification of supplier)

-CMF and Packaging documents

-Rapid Prototyping (FDM, SLA, and VACUUM CASTING)

-Initial Pilot run arrangement

-RCL, DVVP, RELIABILITY, IQC, OQC

-Product certifications (FDA, ROHS, SVHS) and Material testing

-Discussion with CIPET, UL, and IIP

-Engineering revisions, CAD release, and Engineering change control

-Benchmarking competitor products

-R&D in defective products

-Visit manufacturing facility at Shenzhen, China for ramp-up

-CAD : Solidworks

Hubbell Incorporated

Associate Engineer, Design Engineering

Chennai

November-2013 - September-2016

Engineering Services (Transmission, Substation, and Distribution)

-3D models and 2D drawings (Fabrication, Casting, and Forging)

-Quality Checking Manufacturing drawings before delivery

-Reverse engineering of competitors product

-Input for FEA and Cast flow analysis.

-Visit Manufacturing facility at Leeds, Alabama for project discussion

-CAD : Catia, NX, Autodesk Inventor and Autocad

-PDM : Autodesk Vault, and PTC Intralink Windchill

-PLM : Agile PLM, Matrix, and SAP

Sakthi Engineers

Junior Engineer

Chennai

June-2012 – November-2013

Engineering Services (Robotic Assemblies)

-3D model creation and 2D drafting of Robot Assemblies used in Nuclear Steam Generator at IGCAR, Atomic Power Station

-CAD: Creo and AutoCAD

Anna University Villupuram

Villupuram

2012

BE MECHANICAL

Mechanical Engineering

7.61 CGPA

Verified International Academic Qualifications by WES Kendriya Vidyalaya No-1

Kalpakkam

2008

HSC (CBSE)

Science

84.2%

Kendriya Vidyalaya No-1

Kalpakkam

2006

SSC (CBSE)

Science

83%

Achievements

-Promoted as Technical Lead-Project Engineering as on April-2020

-Assisted in Ramp up and resolving manufacturing issues at contract manufacturers location: Shenzhen, China

-Visit Manufacturing facilities for new project discussion at Leeds, Alabama, USA

-Spearheaded more than 10 NPD projects

-Developed a Transient to steady state Heat transfer template on excel.

-Developed a Impact strength analysis calculator.

Certifications

-ISO 13485:2016 internal auditor certified

-Lean Six Sigma Green Belt from TÜV NORD

-Professional in Product Design and Analysis from CADD center

-Certified Solidworks Professional.

(CSWP “C-85GNCNPYRC” AND CSWPA-DT “C-QAK5XVF4E8”)

-Plastic material selection and testing from CIPET, Chennai

-Packaging training from IIP, Chennai

Trainings

-Industrial training at Badve Engineering Ltd, Flextronics Technologies India Private limited, Integral Coach Factory, and JSW Steel Limited Other Proficiencies

-CAD: AutoCAD, Catia, Creo, Solidworks, Autodesk Inventor

(Hands on experience in NX Inspire Form)

-PDM : Autodesk Vault, PTC Intralink Windchill, Solidworks PDM

-PLM : Agile PLM, Matrix, SAP

-ASME-Y14.5-2009, DIN Standards, NEMA Standards

Projects

Completed

-IOT Bluetooth Trackers

-Vacuum Insulated - Lunch Boxes,

Flasks, Storage jars, Tumblers, Kids

Drinkware, Glassware etc.

-Cutleries

-HV Transmission Line components

-Substation and Distribution line

components

-Automation of component

Generation in CAD

-SCARA- Schematic Compliant

Robotic Arm Design at IGCAR

Other Ongoing

-Air Purifier

-Trimmer

-Smart Weighing Scale

-Carbonized Filter Water Bottle

-Electric Heated Lunch Box

Languages

Chinese (Mandarin)

Beginner

English

Read, Write, and Speak

Hindi

Read, Write, and Speak

Tamil

Read, Write, and Speak

Education

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