Experienced Manufacturing & Quality Engineering Professional

RABIA JALAL

EDUCATION

M.Eng in Electrical Engineering May 2012

University of Maryland, College Park, MD GPA:3.30/4.00 Graduate Certificate in Project Management May 2012 University of Maryland, College Park, MD GPA:3.00/4.00 B.S in Electronic Engineering June 2008

Ghulam Ishaq Khan Institute of Engineering Sciences and Technology (GIKI), Pakistan GPA: 3.07/4.00 Academic Achievements

Passed Fundamentals of Engineering Exam in Oct’ 2012

Selected as “Chief of Air Staff Honor Student” among the students of 26 schools nationwide.

First position & Merit Scholarship holder in school from Class 2 till High School. TECHNICAL SKILLS

Control Systems: SpeedTronik Mark V, Elsag Bailey Infi 90, Honeywell Experion PKS Computer Languages: GW BASIC, Turbo C++, Visual C, Assembly Technical Software: Keil, MATLAB, Simulink, PsPice, Auto Cad, Lab View, Pinnacle, RSLogix 500 Application Packages & Operating Systems: MS Office, MS Project, WINDOWS Computerized Asset & Maintenance Management System: Maximo 4.1, MFGPRO, SAP WORK EXPERIENCE

Pressure, Pumping and Chemistry Unit; Schlumberger Oilfield Services Sugarland, TX Quality Engineer (Aug 18 – Apr 20)

Responsible for management and timely closure of Product Quality Incidents Investigations for failure of Coiled Tubing Surface & Downhole Equipment at the field operation site; from the beginning till the end of investigation.

Achieved 100% closure of all vendor-fault Quality Notifications to address supplier quality related reissues.

Performed supplier audits, documented and followed up on corrective and preventive actions to address the audit findings.

Implemented Cost of Quality initiative detailing the criteria to investigate manufacturing product and process related quality issues to promote culture of continuous improvement within manufacturing team.

Improved quality assurance of 100% of equipment portfolio by establishing the documentation requirements and creating product quality files.

Integral part of the team that implemented center wide Quality Control Plan reformation project. Reviewed and revised all local streamlined procedures (LSP) to reflect the latest business system changes, conducted trainings for manufacturing, engineering and supply chain teams; performed internal audits to gauge compliance against the LSPs; and created remedial work plans to address the gaps. Trafficware, a CUBIC Company Sugarland, TX

Senior Manufacturing Engineer (Nov 16 – Aug 18)

Established manufacturing processes & standardized work instructions to ensure conformance to engineering requirements, safety and quality standards.

Implemented labor and material efficiency improvement projects; such as factory layout rearrangement, adapting machine/equipment to factory conditions, employees competency matrix.

Successfully addressed outstanding quality issues by collaborating with suppliers to implement process improvement initiatives at their end.

Created, modified and maintained work centers, operations, labor hours and other ERP elements within ERP system for new and existing products.

CELL 832-***-**** • E-MAIL ***********@*****.***

523 JAYS LANE, STAFFORD, TX, 77477

Houston Formation Evaluation; Schlumberger Oilfield Services Sugarland, TX Electrical Engineer (Jan 16 – Apr 16)

Part of critical Business Continuity Project focused on resourcing of electrical assemblies from DLT Electronics to Flextronics International.

Tested and qualified 20 Printed Wired Assemblies used in Wireline Downhole tools impacted by change in contract manufacturer.

Addressed outstanding issues such as obsolescence of electronic components, lack of stand-alone testing at the vendors, pending engineering change requests for design and reliability improvement.

Improved product files by creating test plans for the PWA assemblies detailing the test profiles, test setups and Pass/Fail criteria.

Performed Failure Analysis on assemblies failing qualification and identified root causes to address manufacturing/quality concerns.

Responsible for communication and coordination with the contract manufacturer to resolve product file/assembly & testing related queries and ensure the quality of the built assemblies is as per SLB standard. Houston Formation Evaluation; Schlumberger Oilfield Services Sugarland, TX Quality Engineer (Aug 14 – Dec 15)

Responsible for management of Product Quality Incidents Investigations for failure of Wireline Equipment at the field operation site; from the beginning till the end of investigation.

Increased the closure rate of investigations to 80 % by actively managing communication with field locations, timely creation of PQI reports, assisting the manufacturing team in investigation and root cause analysis, and ensuring 100 % implementation of corrective and preventive actions.

Reduced Product Quality Incidents by 25 % by addressing manufacturing process failures, sub-optimal designs and inadequate testing at HFE.

Improved rolling throughput yield of WL tools by 10 %, by analyzing the test fail logs and worked in collaboration with manufacturing team to address the root causes.

Implemented a Routing Standardization project on the manufacturing shop floor to address the failures in refurbished tools by ensuring consistency in assembly and testing processes between new and refurbished tools.

Improved procedural compliance on shop floor by performing Standard Work Instructions and Manufacturing Processes Audits to identify areas of improvement and implemented the remedial work plans. Houston Formation Evaluation; Schlumberger Oilfield Services Sugarland, TX Quality Improvement Team Leader (Aug 14 – Dec 15)

Led a team of 12 members from diverse backgrounds (Assemblers, Technicians, Engineers, and Supply Chain Executives) to achieve acknowledgement (95%) and closure (80%) of all Service Quality Incident Reports reported by manufacturing and supply chain teams during the year.

Responsible for identification of High Potential SQ reports and bringing them to the attention of management.

Cultivated an environment of Continuous Improvement by monitoring and sharing KPIs such as number of SQ incidents reported, individual reporting rate, closure rate, pending action items, best SQ report of the month/quarter

Improved quality of SQ reports to 85 % by conducting refresher workshops for all personnel. Houston Formation Evaluation; Schlumberger Oilfield Services Sugarland, TX Manufacturing Engineer (June 12 –Aug 14)

Worked alongside a team of assemblers and technicians to ensure the product quality of wireline Induction and magnetic resonance tools built at HFE.

Improved FPY/RTY of WL tools by 10 percent by implementation of projects such as increased test coverage of electronic assemblies, and pre-assembly inspection of mechanical parts. CELL 832-***-**** • E-MAIL ***********@*****.***

523 JAYS LANE, STAFFORD, TX, 77477

Reduced NPT on shop floor by 25 % by developing standardized work instructions for the assembly of the tools to ensure consistency in workmanship and processes used by all assemblers on the shop floor.

Conducted root cause analysis on tool failures and product quality issues and implemented corrective/preventive actions to avoid recurrence in future.

Implemented 5S improvement project of redesigning the cell layout of magnetic resonance tools to reduce tool/personnel movement during assembling and testing, and better storage of test equipment.

Conducted timely review (80 % non-conformance reports resolved in 14 days) of purchased parts, and provided feedback to the engineering design team and suppliers for improved manufacturability and reliability of the tools.

Acquired Six Sigma Yellow Belt Certificate (April 2013). Engro Chemical Pakistan Ltd Dahari, Pakistan

Instrumentation and Control Engineer (June 09- August 09)

Supervised maintenance of equipment installed at Urea & Utilities plant.

Converted field instrumentation of critical securities from single to triple redundancy on power General Electric gas turbines.

Successfully completed a Six Sigma Green Belt Project on Wrench Time Improvement. Graduate Trainee Engineer (June 08 – June 09)

Trained on installation and maintenance of instrumentation such as control valves and transmitters.

Hands on experience on GE Gas turbines instrumentation and control system.

Carried out wiring revamp for better fault detection on digital signals on a gas turbine.

Successfully integrated DCS with a Plant Performance Management System, PI Osi Soft.

Gained command over Allen Bradley SLC 5/4 and Control Logix family of PLCs.

Transferred controls from relay logic to PLC on a carbamate pump at Urea Plant.

Demonstrated knowledge and understanding of OSHA & DuPont Safety Management systems. CELL 832-***-**** • E-MAIL ***********@*****.***

523 JAYS LANE, STAFFORD, TX, 77477

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