Quality assurance, home textile, production
Resume:
RAMKUMAR V
TEXTILE TECHNOLOGY
**********@*****.***
CAREER OBJECTIVE
Seeking a challengeable position in textile industry which demands my professional ability in terms of technical analytical skills to enhance the growth of organization by achieving company’s target with planning.
I will utilize my dedication, creativity, technical skills and knowledge while introducing new products & technologies; I would also like to be working in a team, friendly environment where performance is appreciated and rewarded with new responsibilities and tasks.
PROFILE SUMMARY
A Dynamic Team spirited and performance driven professional offering over 13 years of experience as a textile engineer in quality & merchandising in home textile manufacturing industry.
Good communication with grasping new technical concepts quickly and utilize the same in a productive manner.
Skills & expertise – quality :
Brief Knowledge in implementing the ikea qway compliance - quality system procedures
Good Knowledge in implementation & follow up of ISO 9001:2008 quality system procedures
Good Knowledge in qa & qc follow up from raw material inward to final end product
Brief knowledge in Handling of “non-confirmed products”, traceability, etc
improve the quality level by implementing “capa” & minimizing the rejection
Good Exposures in inspection standards & methods (astm & aql standards)
Vast knowledge in handling of qa & qc in woven fabrics, production & home textile products
Complete knowledge of all fabric and garment testing activities
Good Knowledge in quality assurance in handling of medical textile products
Skills related to other areas :
MERCHANDISING & FOLLOW UP
oCosting – Fabric & Home tex products, Generating Order Budget, Generating BOM
oOrder planning & Follow up to meet shipments (Inspection plan, Delivery Plan)
oSourcing the Raw materials, Trims accessories & sub supplier communication
oLogistics follow up, Invoice & Document Preparation, Order Reconciliation, etc.
oBuyer communication (update the order status, sample development, delivery status, etc)
PRODUCTION PLANNING – GREIGE WOVEN FABRIC / WAREHOUSE MANAGEMENT
oVast experience in Woven fabric production & quality (astm 4 point inspection standard)
oProduction Planning, Material planning, Costing, Delivery schedule & Buyer inspection
oAnalyzing fabric patterns & critical designs, draft & peg plan
oReview the daily P&L, Fabric Realization (Rejection Level), Reviewing daily production, quality, etc
oInventory monitoring: Month End stock reconciliation & Order reconciliation
PROFESSIONAL EXPERIENCE ( 9.5 years )
qa responsible & BUYER COORDINATIOR in M/s. Shiva texyarn limited.
(Manufacturers & Exporters of Home Textiles and Baby Products & A Supplier of ikea tradings)
Experience: May 2014 - Till Date
senior qa in M/s. webcot (group of dynamic techno medicals pvt ltd, aluva), coimbatore
(An iso 9001:2008 / iso 13485:2012 / Manufacturers & Exporter of Medical Textile Products)
Experience: Oct 2012 - May 2014
fabric merchandiser in M/s. c.r. mills (Coimbatore) pvt ltd, coimbatore
Experience: June 2010 - Sept 2012 / Manufacturers & Exporters of Greige Woven Fabrics
ppc & production in charge – weaving & warehouse in M/s. bks textiles pvt ltd, coimbatore
(An iso 9001:2008 / iso 14001:2004 / sa 8000:2008 / gots certified company)
(Manufacturers & Exporters of fabrics, Made ups & Bed Linen products)
Experience: June 2007 - May 2010
BUYERS HANDLED
ikea tradings of sweden
(A Leading Multi National Group Company in selling of Home textile & Home Furnishing Products)
trigoma trade s.r.o, Czech republic
(Selling work wear garments with special finished & FR treated materials)
chemitex sa, belgium - (One of the Leading textile trading company in Europe)
CAREER PROFILE
qa responsible & BUYER COORINATOR – ikea May 2014 – Till Date M/s. Shiva Texyarn Limited, Coimbatore
Roles & Responsibilities:
Reporting to Executive Director – I have been responsible for the following:
Communicating with ikea related to all quality follow ups
Over all responsible for quality assurance of ikea products
Handling ikea product documentation (pdoc)
Handling ikea connect system & dwp system & ecis system
Handling quality documentation for all ikea articles (tr & tss, sd, spa, process scheme, etc)
Follow up on quality issues & implementing capa & fmea (failure mode effect analysis)
Handling ikea gate check council – product review before start bulk production
Handling final inspection for ikea articles (calibrated by ikea)
Implementing & follow up all ikea specifications in production & sub suppliers
Testing follow up with labs for all ikea articles as per specifications
Coordinate with ikea supply planner to make transport bookings & shipments
Implementing the quality systems & procedures in all processes as per buyer standards
Implementing & Monitoring the traceability of goods from inward raw material to final end product
Reviewing & updating the quality procedure manual as per the revision of buyer standards
Implementing the metal free zone & needle policy, sharp tool control to ensure the product safety
Implementing packing process appendix in packing section
qa & qc follow up from raw materials to final end products
Communicating with sub suppliers for quality requirement & verifying the special processes
quality follow up in new developments & Analyze the failure modes, critical things
Implementing quality requirements in all process like fabric inspection, cutting, stitching, checking, packing
Giving awareness & training to workers about quality system, quality requirement of a product
Monitoring the daily quality status (Receiving Inspection, Inline inspection, checking & Packing)
senior qa/qc (medical textiles) Oct 2012 - May 2014 M/s. Webcot (Dynamic Techno Medicals Pvt Ltd), Coimbatore
Roles & Responsibilities:
Over all responsible for quality assurance & quality system
Doing Receiving Inspection, In process Inspection, Final Product Inspection to ensure the quality
Implementing the ISO 9001:2008 quality system (quality plan, procedures, work instructions, capa)
Implementing traceability records from raw material to final product
Quality follow up on materials received from sub suppliers
Giving awareness & training to workers about quality system, quality requirement of product
Testing Equipments used: Wrap reel, Yarn twist tester, lea strength tester, color matching cabinet, etc
Reporting to Head QA
fabric merchandiser June 2010 – Sept 2012 M/s. C.R. Mills (Coimbatore) Pvt. LTD, India
Roles & Responsibilities:
Fabric costing, Order Budgeting, BOM & Yarn Requirement planning
Production planning, Delivery schedule planning & Order follow up
Responsible for order execution (from order received to dispatch)
Logistics arrangements & Organizing buyer inspection
Monitoring the daily production & quality status
Fabric design analyzing, sample approval
Monthly sales planning based on production of orders
Buyer communication (update the order status, production, Delivery, etc.)
Inventory Monitoring : Stock Reconciliation, Order Reconciliation
Reporting to Executive Director
ppc & production in-charge June 2007 – May 2010 M/s. BKS Textiles Pvt Ltd, India
Roles & Responsibilities:
Responsible for production & quality for 48 sulzer looms
Looms planning & Raw materials planning for orders
Daily monitoring production, fabric realization & quality reports
Production orders follow up from sizing to fabric dispatch.
Analyzing the fabric design, draft & peg plan (fabric weave like plain, twill, drill, oxford, satin, matt, etc)
Monthly Stock reconciliation & Order reconciliation
Packing & Dispatch schedule follow up
Reporting daily production, order status, daily P&L, Month end quality analysis report to the top management
Maintain & follow up the iso 9001:2008 & iso 14001 records (production log book, in process quality record, raw material stock record, process control of order, raw material waste control record, etc)
Reporting to the production manager
PRODUCTS HANDLED
HOME TEXTILE PRODUCTS
oTable cloths, Place mats, Towels, Aprons,
oCushion Covers, Bedding products
oLaminated Mattress protector, Pillow Protector, etc
oSheet set, Fitted sheets, Duvets, etc
BABY PRODUCTS
oBaby Muslin Towels, Laminated baby sheets (water proof), Bibs, Baby cover
oBaby wrappers (Quilting), Terry towels
oBaby Diaper, Hooded Towels, Baby wings, etc
MEDICAL TEXTILE PRODUCTS
oWoven Crepe & Grip Bandages
oBreathable Woven Elastic Tapes
oCrochet knitting Elastic tapes
oCovered rubber threads (Nylon & Polyester)
oRaschel knitted product – Disposable pad Fixator
oKnee Supports, Elbow supports, Wrist Supports, Tubular knitted products
oSocks: Diabetic care socks (outdoor & indoor), Ulcer shield, Smell free socks, Ankle socks, etc
oStockings Products – Class 2 : Varicose Vein
GARMENT PRODUCTS
oWork wear products (Teflon finished garments – Jackets & Trousers)
oJackets (WR & FR treated)
oBaby knitted garments
BAG PRODUCTS - (NYLON & POLYESTER)
oAll kind of Back Bags (school & college)
oDuffle Bags, Laptop Bags
oSlings, Rucksacks & Corporate Bags, etc
FABRICS
oAll kind of Woven Fabrics (Plain, Twill, Drill, Satin, Duck, Dobby checks, Double cloths, etc.)
oGreige Fabrics, Dyed Fabrics & Printed Fabrics
oTechnical Textile : Acrylic Coated, PU Coated, WR finished, PU Laminated fabrics
TRAINING PROGRAMS
Participated in ikea – quality supply forum training program in shanghai, china
AUDITS FACED
IKEA – QWAY (Quality system procedures)
ISO 9001 :2008 (Quality Management System)
TECHNICAL QUALIFICATION
Diploma in Textile Technology – Thiyagarajar Polytechnic College – NABL (DOTE), Salem
COMPUTER PROFICIENCY
Plat forms worked on – Windows 7, MS-Office, Adobe Photoshop CS2
EXPOSURES OF STANDARDS
ASTM D-5430 (4 point system), ASTM D-2258
AQL 2.5/4.0
PERSONAL DETAILS
Nationality Indian
Marital status Single
Languages known English, Tamil
Passport No H5630951 / 14.05.2023
Date & Place June 13, 2020 / Coimbatore
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