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Project and Plant Head at Cement Plant

Location:
Satna, Madhya Pradesh, India
Posted:
June 23, 2020

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Resume:

Vivek Kumar

Address: Flat No ***, Tower *C, Golflinks, NH-9, Ghaziabad, UP

Mobile: +91-858******* / +91-959*******,

E-Mail: add0z3@r.postjobfree.com / add0z3@r.postjobfree.com

Date: 23 / 06 / 2020

Respected Sir,

Please find the resume attached for the position of “Project Head- Satna”. I'm particularly interested in this position, which relates strongly to my experience in Strategic Business Planning, Top and Bottom Line of Balance Sheet, Project Management (Engineering, Drawing, Tendering, Supply, Erection, Testing, Commissioning), Operation / Maintenance & Trouble Shooting, Cost Control & Budgeting, Master Black Belt (Six Sigma), Energy Management, New Business Development, MOU, TEFR, Customer & Industrial Relation, Liasioning, Logistic, Marketing, Benchmarking, TPM, Change Management, Six Sigma Projects for Process Improvement, ISO System, SA-8000.

I believe I meet all the essential criteria for the position. Please find below a summary of my experience and key accomplishments across my career:

Led key business initiatives & strategies to meet changing customer needs, thereby resulting into increase in market share, sales volume & added bottom line with production and maintenance

Played a key role in taking finalization of technical specifications, selection of vendor and planning of resources with timely deployment to conclude projects on time and within budget

Successfully developed key strategies such as business market networking, with product diversification to cater customer requirement and technology upgradation to increase equipment efficiency which lead to the growth in operational & financial outlook for the company

I am targeting assignments at Senior Management Level Positions.

With my extensive experience and knowledge, I believe I could make a valuable contribution to team and help lead the organization to further success.

My resume is attached and I look forward to being able to discuss the position with you further.

Thank you for your time and consideration.

Regards,

Vivek Kumar

Enclosure: Resume

Academic Record:

Exam

Passed

Year of Passing

Name of Institute / University

Main subjects

Max Mark

Mark Obtained

% Class

Graduation in Electrical Engineering

[Electrical Power & Electronics]

4th Year

3rd Year

2nd Year

1st Year

1991

1991

1990

1989

1988

Regional Institute Of Technology, Jamshedpur

[Presently National Institute of Technology]

-- do --

-- do --

--do –

www.nitjsr.ac.in

Protection of Power Apparatus & Systems, Electrical Power System, Power Electronics, Microprocessor, Computer, Electrical Machine, Control System, Active Circuit, Energy Conversion, E.M.F. Theory, Mechanics of Solids, Numerical Analysis & Computational Technique, System Theory, Network Theory, Instrumentation, Engineering Drawing, Engineering Mechanics.

3600

1200

1200

1200

1200

2733

903

907

978

867

76 %

Distinction

75 %

Distinction

76 %

Distinction 82 %

Distinction 72 %

Distinction

Merit Scholarship in 3rd& 4th Year of Engineering

Exam

Passed

Year of Passing

Name of University

Main subjects

Max Point

Point Obtained

Points

Master in Business Administration

Post Graduate Diploma in Management

Diploma in Management

Post Graduate

Diploma in

Financial Management

2006

2005

2004

2003

Indira Gandhi National Open University, New Delhi

www.ignou.ac.in

[Also Recognized by

All

India Council

For Technical Education A

Statutory Body

Of

The Government of

India]

International Business, Research Methodology in Business Decision, Project Work, Marketing for Managers, Information System for Managers, Quantitative Analysis for Managerial Application, Managerial Economics, Organizational Design, Development & Change, Strategic Management,

Management Functions and Behavior, Managing Men, Economic and Social Environment, Accounting and Finance for Managers, Management of Machines & Material, Capital Investment and Financing Decisions, Management Control Systems, Security Analysis and Portfolio Management, International Financial Management, Management of Financial Services

105

78.05

3.71 in 5 point scale

Worked in Environment : MS Office, SAP, Minitab Statistical Software, Page Maker, MS Project,

Mi-Power

Training / Course:

SN

Particulars

Year

Organization

1.

Leadership and Enablers of Achieving Business Excellence

17th To 21st Jun’19

Indian Institute of Public Administration, New Delhi

2.

Risk Management

16th To 18th Aug’18

Indian Institute of Management, Lucknow

3.

Electrical & Fire Safety in Power Industry

25th To 26thMarch’10

Central Board of Irrigation & Power, New Delhi

4.

Static Var Compensator

21st To 25thApril’08

AREVA T&D, Philadelphia, USA

5.

Master Black Belt, Six Sigma with TPM

2005

Eicher Consulting Services, Mumbai

6.

Black Belt, Six Sigma Conceptual & Application

2005

-- do--

7.

1st National Convention on Energy Conservation Initiatives by Industries

21st To 22ndJuly’05

Andhra Pradesh Productivity Council, Hyderabad

8.

Energy Audit and Conservation in Distribution Systems

14th To 18thFeb’05

Power Systems Training Institute,(Under NPTI, Ministry of Power, Govt. of India) Bangalore

9.

Black Belt, Six Sigma

2004

Indian Statistical Institute, Bangalore

10.

Integrated Internal Audit Training

15th To 17thJuly’04

NABL Lead Assessor, IRCA Registered Lead Auditor

11.

Kautilya-1 Management Game

16th To 17thFeb’04

Mantis, Delhi

12.

Certified Energy Managers Examination [Marks 91.7%]

29thJuly To 3rdAug’02

Federation Of Indian Chambers Of Commerce And Industry, Delhi

13.

“C” Programming Language

2000

Hi-Tech Computers, Tadipatri

14.

Occupational Health & Safety Management Systems

9th To 10thDec’99

Det Norske Veritas [DNV]

15.

Slip Power Recovery Systems

26th To 29thOct’99

L & T Automation

16.

Quantum PLC

16th To 19thJun’99

L & T Automation

17.

First Aid

5thOct’97

“St. John Ambulance Association”

18.

PDP 11/23 PLC

26th To 30thJul’93

CMC Limited

19.

Micro Electronics

18th To 23rdJun’90

I.I.T. Kharagpur, (W.B.)

20.

Engine Assembly, Testing Etc.

12thFeb To 13thMar’90

Indian Railways “Diesel Locomotive Works” Varanasi.

Experience:

( A ) Cement Corporation of India Limited, New Delhi/Tandur/Rajban [Till Today from Feb’15]

Overall responsible for the Entire Integrated Cement Plant as Plant Head “Tandur Cement Factory” [Telangana] from 5th Sep’20015 to 2nd Sep’2017 & “Rajban Cement Factory” [Himachal Pradesh] from 4th Sep’2017 to 30th Nov’2017 & From 1st April’2019 to till date as Profit Center Head.

Projects, Plant Development & Interaction with Board at Corporate Office, New Delhi For all 03 Operating Plant from 25th Feb’20015 to 4th Sep’2015 & 1st Dec’2017 to 31st March’2019.

*Raw material planning and manufacturing of quality product as per BIS standard at rated output of Hammer Crusher, Stacker, Reclaimer, VRM, Ball Mill, Kiln, Cooler, Packers etc after controlling Process Parameters & optimizing the process variation.

*Maintenance Scheduling and Execution of Equipment’s ie Immersion Tubes, Cyclones, LGZ 1000 RENKTECH/ 165 NAW Gear Box, Fans, Ducts, Expansion Joints, Kiln Shell Repairs, Tyre, Girth Gear, Rollers, Hydraulic System, ESP, Belt Conveyors, Air Slides, Feed Pipe, Flap Valves, Dampers, Bag Filters Fans Balancing, Insulation etc.

*Power Management, 132 Kv Transmission Line, Substation, Power Transformer, Distribution Transformer, Converter Duty Transformer, ESP Transformer, Protection Relay Coordination, HT Switchgear, PCC, MCC, VFD, HT/LT Motors, HT/LT Capacitor Bank, Battery Charger, UPS etc. Testing and Calibration of Field Equipments, SCADA, HMI, AAQMS, Stack Monitoring, etc.

*Inventory analysis & Reduction, Procurement of Spares and job outsourcing

*Sales, Marketing & Logistics: Advertising, Dealer Appointing, Market Survey & Analysis, Benchmarking, Price Fixation, Arrangement of Transport Road (Truck/Bulkers)/Rail), Outstanding Collection.

*Revenue Generation & Operational Profit, Daily Cash Flow Management, GST / Statutory / Audit Compliance, Annual Budget, Balance Sheet, Insurance etc.

*Projects & Development - Completed/In Various Stages - TEFR for Grinding Units at Vishakhapatnam, Solapur, Silchar, 1200 tpd Clinkerisaton unit, MOU with REIL / NVVNL (NTPC), Commissioning Of Cooler ESP / Bulk Loading Weighment System, Belt Bucket Elevator, High Efficiency Process Fans, STP, Starting PPC Production, 6 MW Grid Connected Solar Power Plant, Roof Top Solar PV Plant, Railway Siding Agreements, Arrangement of Open Access of Power, Preparation of Board Agenda for Approval from Board, Dispute Resolution through Arbitration etc.

*Local Development Activity, CSR, Water Management, STP.

*Establishing Performance Communication to Management, HOD’s, Executive & Staff.

*Statutory Compliance ie Factory Act 1948, Apprentices Act 1961, Contract Labour Act 1970, Employees PF & Misc Provisions Act 1952, Employees~1000 Nos Approx, Development of skill level, guiding and supporting them to achieve targets with Safety.

*Liasioning: IBM, DGMS, CPCB, Director of Factories, Weight & Measures, Electrical Inspector, BIS, Government Authorities, Local Authorities etc

*Quality Management System ISO 8000, 9001:2015, SA etc

*All data is indicative only.

(B) Reliance Cement Company Private Limited, Satna [MP] [Till Feb’15 from Feb’13]

*Worked as a Head Green Field Project [Electrical & Instrumentation Installation] Project Cost Rs 3000 Crores Electrical & Instrumentation Rs 300 Crores Approx)

* Responsible for Tender review, Material Planning, Scheduling, Erection, Testing & Commissioning of132 kV Transmission Line, 132/11 kV Gas Insulating Substation, 2X50 MVA Power Transformer, Distribution Transformer, ESP Transformer, Protection Relay Coordination, PID,SLD, 97 Km Cable Tray. 1200 Km Cable Laying & Termination (HT,LT,Control, Signal), 112 Nos HT Breakers, PCC, IMCC, I/O Panel, 3200 KW MV VFD, LT VFD, Line UP Panels, 5200 KW HT Motors, LT Motors, HT/LT Capacitor Bank, Battery Charger, UPS, Networking, SCADA, Bin Weighing System, Weigh Feeder, Belt Weigher, Radiation Pyrometer, Road Weigh Bridge, Metal Detector, Metal Separator, HVAC, 9 Nos Load Centers, Field Instruments & Hardware’s, Hydraulic System, AAQMS etc

*Draw scope-responsibility for the sub system of plant between consultants, Decision on engineering, procurement, construction and overall project, Complete the Projects within stipulated cost and schedule time.

*Department Strength [35+ Out sourced Contract] Project Manpower 400 Nos.

* 3.5million ton Cement Plant LS Crusher [1600 tph], Roller Press Raw Mill [375 tph], Kiln [10000 tpd], Cooler [Polytrack], Coal Mill FLS ATOX [37.5], Cement Mill LM [56.3+3], Wagon Tippler, [25 Tips/ Hr], Stackers, Reclaimers, Packers [FLS Ventomatic 14 Spouts], Wagon Loading Machines [16 Nos], Truck Loading Machines [06 Nos], Compressed Air Plant [ELGI], Fly Ash Dense Phase System [FLS Pneumatic], Clinker & Cement Bulk Wagon Loading System [Rice Lake] etc.

*Skill set of Leadership, Communication, Interpersonal, Presentation with multi-functional management role, Networking, Team building, Fast decision making, Negotiation, Campaign, Delegation.

*Support less experienced manager, engineer and worker on specific technical problem.

( C ) Jindal Stainless Limited, Hissar [Haryana] [Till Feb’13 from Oct’05]

*Bill of material, GA drawing, Cable routing, Control/Power Wirings, Single line diagram*Testing & Commissioning of 220/11 kV Electrical Substation consist of 4 x 100 MVA Power Transformers. Erection, Testing, Commissioning of Static Var Compensator 36 MVAR, HT Capacitor – Reactor Banks for Power Factor Improvement & HT switchboard. Numerical Relay Testing, Programming and Setting. Improvement projects in electrical power distribution system.

*Commissioning of 3.4 & 1.75 MW HT Motors [6.6 KV] in New 220 TPD Oxygen Plant

*COROS to WIN CC software conversion with Siemens system house. SCADA System for Substation

*Maintenance of Electric Arc Furnace Transformers(2X36 MVA) & Alternators (58 MW aggregate HFO)

*Load Management [125 MVA] of Hot Rolling Division, CRD & Oxygen Plant, 70 & 20 MVAR SVC.

*Load Flow Study (Average Load), 3 Phase Short Circuit, Single Line to Ground Fault Study of Plant for Relay Co-ordination and Equipment Sizing Verification with PRDC, Bangalore.

*Harmonic Study of the Plant for Designing of the Capacitor Bank with M/s Universal Cables Limited, Mumbai

*Trouble shooting, performance evaluation, O&M budgeting, inventory reduction, administration to meet departmental objective.

Additional:

*Mentor For Six Sigma Project, Trainer for Six Sigma, Guided the six sigma project.

( D ) UltraTech Cement Limited / Larsen & Toubro Limited, APCW, Anantapur [Andhra Pradesh][Till Oct’05 from May’97]

*Techno-commercial review of offers, drawing approvals, negotiation with different vendors for timely completion of Green field project. Practical hands on experience in the erection, testing, commissioning of Electrical and Instrumentation equipment and trouble shooting of

220/6.6 kV Out Door Switchyard, Main Receiving Substation, 2x35 MVA Transformer, ESP, PCC, MCC, UPS, Battery Charger, AVR, Switchgear & Control gear, Earthing & lightning protection

HT / LT Drives Up to 4100 kW, DC Drives Up to 1000 kW & their thyrister panel, V/F Drive

Alternators, Exciters, Synchronization testing of breakers with German engineers

Quantum PLC hardware & Field instrument.

*2.4 million ton F L Smith [Denmark] cement plant’s HT/LT System of Material Handling (Fly Ash, Slag, Coal, Fuel etc), Wagon Tippler, Stacker, Reclaimer, Hammer Crusher, Vertical Roller Mill, Ball Mill, Kiln, Electronic Packers, Compressed Air Plant etc.

*Keeping track of the health of plant equipment by Harmonic Analysis, Thermography Survey, DGA, Signature Analysis, Power quality etc to anticipate breakdowns and do preventing maintenance.

*Planning of Revenue and Capital Budget, Spares, Manpower, Maintenance, Power Generation, Synchronizing Schemes, Co-ordination with Government for Statutory Compliance

*Develop the data for Preventive Maintenance Module of SAP

*Statutory requirements of environmental, safety, healthy.

Additional:

*Establish and Maintain the Energy Management System in the organization for excellence in energy conservation.

*Participated in competition for Energy Conservation Excellence at National Level ie “National Awards for Excellence in Energy Management 2004 & 2005” organized by Confederation of Indian Industries at Chennai; in “Cement Sector Task Force Meeting” organized by Bureau of Energy

Efficiency in 2003 at New Delhi, in “Ist National Convention on Energy Conservation” organized by Andhra Pradesh Productivity Council, Hyderabad at Vishakhapatnam in 2005 on behalf of Andhra Pradesh Cement Works, AP.

*Designated Energy Manager for the Plant, Energy Budgeting Energy monitoring, Co-ordination for Energy auditing [Confederation of Indian Industries and Ernst & Young] & Energy Conservation Measures Implementation and Establishment of Energy Management System at Plant.

*Implementation of “World Class Manufacturing Model’s Elements” in plant.

*Implementation of TPM & Internal Consultant for Change Management.

*Black Belt for Six Sigma Projects and Hand holding to others for six sigma project.

*Preparation & Implementation of the unified documentation for ISO 9001 – 2000 Version, ISO 14001 & OHSAS18001 certification, Internal Auditor for all three ISO System.

*Develop the data for Preventive Maintenance Module of SAP.

*Participated in the International Level Benchmarking Exercise.

( E ) Modi Cement Limited, Raipur [Chattisgarh] [Till May’97 from Aug’91]

*Trouble shooting & Maintenance of electrical equipment of the Plant of

132/11 kV Switchyard equipment, 2x35MVA Transformer, HT Capacitor bank, Relay Co-ordination, HT/LT Motors, Transformers, ESP’s, PCC, MCC & Slip ring power recovery system in HT drive. Over hauling of HT/LT Motor, DC Drive Upto 525 kW &Thyrister panel. Alternators, Exciters, Energy monitoring. Co-ordination with state electricity board

*1 million ton Krupp Polysius [UK] cement plant’s HT/LT system of Stacker, Reclaimer, Hammer Crusher, Vertical Roller Mill, Ball Mill, Kiln etc.

*Initially worked as an independent electrical shift in charge of the plant

Carrier:

SN

Organization

From

To

Grade

Designation

1.

Cement Corporation of India Limited, [A Government of India Enterprise], Corporate Office, Core-5, Scope Complex, New Delhi.www.cciltd.in

1st July’19

Till Date

E-7

General Manager

24th Feb’15

30th Jun’19

E-6

Additional General Manager (Technical & Projects)

2.

Reliance Cement Company Pvt Limited [Anil Dhirubhai Ambani Group $ 15 bn], Maihar, MPwww.relianceadagroup.com [Presently Birla Corporation Limited, M P Birla Group $ 1 bn, www.birlacorporation.com]

28th Feb’13

20th Feb’15

A-7

Assistant Vice President

(Electrical & Instrumentation)

3.

Jindal Stainless Limited

[OP Jindal Group $18 bn]

Hissar, Haryana

www.jindalsteel.com

1stApril’12

25th Feb’13

General Manager

General Manager

1stApril’09

31stMar’12

Deputy General Manager

Deputy General Manager (Electrical & Automation)

1stApril’06

31stMar’09

Assistant General Manager

Assistant General Manager (Electrical & Automation)

31stOct’05

31stMar’06

Senior Manager

Senior Manager (Electrical & Instrumentation)

4.

UltraTech Cement Ltd.

A P Cement Works

[Aditya Birla Group $ 41bn] www.adityabirla.com

1stJuly’04

26thOct’05

M-5 Covenant

Deputy Manager (Electrical & Instrumentation)

14thMay’04

30thJune’04

M-4

Assistant Manager

(Electrical & Instrumentation)

Larsen & Toubro Limited,

A P Cement Works

[L&T Group $17bn] Tadipatri, A P www.larsentoubro.com

1stJuly’01

13thMay’04

1stJuly’98

30thJune’01

M-3

20thMay’97

30thJune’98

M-2

5.

Modi Cement Limited

[Modi Group] Raipur,

Chattisgarh [Presently Ambuja Cement Ltd Group $ 2 bn]

www.gujaratambuja.com

1stJan’95

15thMay’97

MG-2

Plant Engineer

30thAug’92

31stDec’94

MG-1

Assistant Plant Engineer

30thAug’91

29thAug’92

Trainee Engineer

Program & Seminar:

SN

Particulars

Period

Main Organizer / Faculty

1

Digital India Smart Strategies for Business Excellence – 21st CEO Conference

25th To 27th Feb’17

Indian Institution of Industrial Engineering. Visakhapatnam

2

Performance Management System

2nd March’12

Monkey Minds, Secunderabad

3

PAT Awareness Workshop

18th March’11

Bureau of Energy Efficiency, New Delhi

4

Effective Presentation & Communication Skill

7th To 8th Feb’11

Monkey Minds, Secunderabad

5

National Awards for Excellence in Energy Management 2005

6th To 7th Oct’05

Confederation of Indian Industries, Chennai

6

Encon Mission [Wheel India Ltd, IP Rings]

22nd To 23rd Sep’05

Confederation of Indian Industries, Chennai

7

Green Lighting

28th To 29th April’05

Confederation of Indian Industries, Hyderabad

8

Energy Summit – 2004, National Awards for Excellence in Energy Management 2004

26th To 27th Oct’04

Confederation of Indian Industries, Chennai

9

Activity Based Costing & Balanced Score Card

9th To 10th Aug’04

Confederation of Indian Industries, Hyderabad

10

Internal Consultant Development Program

3rd To 6th May & 29th June To 2nd July’04

ECS Consultants, Mumbai

11

Clean Development Mechanism

22nd To 23rd June’04

NCCBM, Hyderabad

12

Personal Effectiveness

19th To 20th Mar’04

A P Productivity Council, Hyderabad

13

CII Business Excellence

10th& 25th Feb’04

Confederation of Indian Industries New Delhi

14

Creativity Workshop

5th To 6th Feb’04

Consultants, Mumbai

15

Customer Focus

16th To 17th Jan’04

Consultants, Mumbai

16

Coping With Stress

5th To 6th Jan’04

Management Development Center, Lonavala

17

X-Matrix Deployment

18th To 19th Dec’03

ECS Consultants, Mumbai

18

Thinking Strategically

28th To 29th Aug’03

NarseeMonjee Management Institute, Mumbai

19

Effective Business Communication

13th To 14th Aug’03

Silva Management Services, Mumbai

20

Familiarization Program For Energy Managers

15th To 17th July’03

Bureau of Energy Efficiency, New Delhi

21

Cement Sector Task Force Program

9th July’03

Bureau of Energy Efficiency, New Delhi

22

Change Management Workshop

3rd To 4th June’03

ECS Consultants, Mumbai

23

Short Circuit Analysis

29th to 31st May’03

NBS Consultancy, Chennai

24

Encon Mission Dalmia Cement & Madras Cement Plant Visit

25th To 26th April’03

Confederation of Indian Industries, Chennai

25

Presentation Skills

30th To 31st Jan’03

Avina Services Corporate Training, Nagpur

26

Energy Summit 2002

National Awards for Excellence in Energy Management 2002

2nd To 5th Dec’02

Confederation of Indian Industries, Chennai

27

Team Building Skill Workshop

25th To 27th Nov’02

People & System Limited, Chennai

28

Save Energy

13th Nov’02

Intesco Asia Limited, Bangalore

29

Total Productive Maintenance

27th To 30th Aug’02

Eicher Consulting Services Limited, Mumbai

30

Advance World Class Training On Energy Efficient Practices in Cement Industries

26th To 27th July’02

Confederation Of Indian Industries, Chennai

31

“Statistical Techniques For Six Sigma Project” & Use of “Minitab Statistical Software”

28th June To 1st July’02

SQC & OR Unit, Bangalore

32

Economic Environment & Policy, Enhancing Shareholder Value, Customer Relationship, Management and E-CRM, Strategy & Implementation

17th To 22nd June’02

Executive Development Programs, Larsen & Toubro Limited, Lonavala

33

Industrial Marketing, Operation Management, Finance.

8th To 13th April’02

Executive Feeder Programs, Larsen & Toubro Limited, Mumbai.

34

Finance for Non Financial Executives

10th To 12th Oct’01

Creative Business Techniques, Nagpur

35

Application Of Statistical Technique for TQM

5th To 11th July’ 01

National Council For Cement & Building Materials, Ballabgarh



Contact this candidate