CAE / FEA
Resume:
Rajkumar Mani
Deputy Manager, Numerical Simulation
CONTACT P ROFILE
A professional with 8 years of experience in numerical simulation (FEA /CAE) in automotive industries.
Finite Element Analysis experience in Aerospace, Automobile and Heavy engineering domain product
design components.
Preparing and presenting the FEA/CAE reports to OEM customers with direct interaction and maintaining the utmost confidentiality.
Possess a M.E in CAD/CAM and proficient in CAE pre- processor, processor & post-processor software’s.
mani_rajkumar
@yahoo.com
Urapakkam,
Chennai-603210
linkedin.com/in/rajkum
ar-mani-b0341058/
2014 - Present
Numerical Simulation,
ASSISTANT MANAGER, Design & Development.
MAHLE Engine Components India / Chennai.
Responsible for CAE of Product design of gasoline and diesel engine PCU components of piston, piston rings and piston pin.
Leading the FEA activities for product design in design and development department for OEM customers.
Responsible for static and secondary motion simulation of engine PCU components.
Conducting the numerical simulation calculations to optimize the product design by Static non-linear analysis, Temperature analysis and Fatigue analysis.
Conducting the numerical simulation calculations to optimize the product design by secondary motion
simulation and NVH analysis.
Presentation the CAE results to cross functional team, customers and recommendations to next level move.
Maintain utmost discretion when dealing with sensitive topics with customer.
E DUCATION P ROFESSIONAL E XPERIENCE
2013 - 2015
Master of Engineering
CAD / CAM
First class
2008 - 2011
Bachelor of Engineering
AERONAUTICAL
First class
2005 – 2008
Diploma of Engineering
MECHATRONICS
First class with Honor
2004 – 2005
Secondary School
‘X’ Standard
Aggregate with 83%
2011 - 2013
PROJECT ENGINEER
NOVA GLOBAL Technosoft / Bangalore.
An experienced in automobile and heavy engineering structures like plastic and BIW components in the area of FE modelling and pre-processing activity.
Creating cores and refinement mesh for the BIW and plastics structured components for FEA in the area of interest for given customer’s FE model in development phase stage for FEA.
Checking the quality of mesh for error free in FEA calculations.
Experienced in FE modelling, pre-processing and post- processing for automotive parts such as chassis, bumper, instrumental panel, interior & exterior body and fuel tank. SOFTWARES S K I L L S
HYPERWORKS
PERMAS
ABAQUS
PRO/E
2013 - 2014
MECHANICAL ENGINEER
SAFRAN Engineering Service India / Bangalore.
Responsible for aircraft landing gear component
structure’s for pre-processing and processing activity.
Creating cores and refinement mesh for the landing gear structures for FEA in the area of interest for customer request.
Checking the quality of mesh for high accuracy of FEA results with Airbus and Boeing standards.
KEY S K I L L S
Analytical thinking, planning
Tolerant and flexible
Organization and prioritization
Problem solving
Team leadership
Strong communication
P ROFESSIONAL E XPERIENCE
Supporting FE analysis for the product design and application engineering in terms of root cause analysis report generation.
Support design process using stiffness, strength and durability analysis at appropriate level of detail for improving component, system level performance to meet targets.
Understanding the customer’s expectation of technical requirements and achieving the same within the time line.
Good knowledge of emission legislations and customer facing role and Contributing towards the development and delivery of the department’s strategic goals.
R E S E ARCHED P APER P UBLISHED
Advanced Piston Technologies for Gasoline and Diesel Engine Applications to Meet EU6 Emission Norms.
ICoRD 2017 (Conference) / SPRINGER (Journal) / IIT Guwahati, India / 2017
CONFERENCE A T T E NDED
India ATCx 2016 conferences.
Organized by ALTAIR / The Westin, Chennai / 2016
Asian Powertrain Conference.
Organized by AutoPartsAsia / Hyatt Regency, Chennai / 2018
Indian User Conference.
Organized by AVL / Hyatt Regency, Pune / 2018
MAHLE methodology of numerical simulation.
MAHLE Holdings Technology / Shanghai, China / 2015
ADVANCED secondary motion simulation of engine PCU. MAHLE GmbH / Stuttgart, Germany / 2018
ONSITE T R A I N I N G E XPERIENCE
I hereby declare that the above given information’s are true and to the best of my knowledge.
Place: Chennai/ Tamil nadu/ India. Rajkumar
D E CLARATION
A T T E NDED
Influence of Alternate Fuels on Power Cell Unit
engine components.
VIT / Vellore, India / 2019
P E R SONAL D E T A I L S GUEST L E CTURER
A T T E NDED
Excellent support for FEA simulations of piston and piston pin by MAHLE / Spot appreciation / 2017
Excellent output of “Optimum light weight design of piston and pin for TGDI BS6 gasoline engine application by MAHLE / Spot appreciation / 2018
AWARDS
Address
No.21 A,
4th street,
Kannan nagar,
Maduravoyal,
Chennai - 96.
DOB
31 August 1988
Sex
Male
Marital status
Married
Pass post
K5062776
Pan card
BJYPR7688M
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