YASIR T.M
PRODUCTION MANAGER
Email: ***************@*****.***; Mob: +971 – 561561337
Highly skilled Production Manager with 6.5 years of experience in large, fast faced, multi-line manufacturing industry. Holding bachelor degree in Mechanical engineering and diploma in Mechanical designing. Can effectively lead, coach and develop a large work team to accomplish operational objective. Proven work record of achieving sustained improvement in quality, cost and delivery function. Familiar with all mechanical process and maintenance requirements.
EXPERTISE
PRODUCT DEVELOPMENT
MACHINE DESIGN
DESIGN OF OFFSHORE EQUIPMENTS
OFFSHORE STANDARD SPECIALIST
PRODUCTION PLANNING
STEEL STRUCTURE DESIGN
DESIGN OF JIGS AND FIXTURES
DESIGN OF WASTE COLLECTING EQUIPMENT
ESTIMATION
PLANT ORGANIZATION
FABRICATION ENGINEERING
WARE HOUSE MANAGEMENT
PROCUREMENT
QUALITY ASSURANCE AND QUALITY CONTROL
DESIGN AND MANUFACTURE OF WASTE COLLECTING EQUIPMENT
FIRE FIGHTING SYSTEM
DNV 2.7-1, BS EN 12079, ISO 10855
HANDS-ON EXPERIENCE
SAFETY MANAGEMENT
FIRE & SAFETY
NON-DESTRUCTIVE TEST & DESTRUCTIVE TEST
MACHINERY OPERATION
CNC PROGRAMMING
MACHINE DRAWING
3D MECHANICAL DESIGN
DESIGN OF HYDRAULIC EQUIPMENT
FORKLIFT & MANLIFT OPERATION
WORK HISTORY
Production Manager July 2014– Present
Beringer Middle East Fujairah, United Arab Emirates
Company Profile: Manufacturer of heavy steel container and waste collecting equipment such as skip, waste trolley bin, RORO container, Reducer, Compactor, Offshore skip, Offshore basket, Offshore skid, Trailer etc
Responsibilities & Achievements:
Achievements:
• My biggest achievement from this company is that I was able to upgrade myself from a junior mechanical engineer to a production manager within just four years, by executing many new ideas and plans as below,
• Made to increase the production by 21% and Cut production cost by 32% within 7 months by implementing highly successful line production.
• By taking charge of procurement, I was able to cut the material and service cost by 27% by finding profitable suppliers and performing cost analysis.
increase production accuracy by designing proper jigs and fixture.
By implementing regular maintenance plan, cut the maintenance cost of the machines by 75%. Minimize the outside service by educating workers to service the equipment inside.
Changed and modified the design of the existing products to make it suitable for the market.
Designed operational scrap reduction program that resulted an improvement of 22%.
Organized the materials on separate storage area in order to reduce the traffic and to make easy for the ‘Selection and Collection’ (SAC) of the materials. Installed echo-friendly atmosphere in the campus and provided better accommodation, results high positive energy to the workers.
Responsibilities:
Manage and supervise the production plant.
Implement new ideas in production.
Review the client requirement and specifications. Design the product according to customer specifications. Advising Draftsman to make drawing. Review the Drawing and make corrections until attaining the professional outfit of the product.
Plan the production to get maximum output with minimal cost and time.
Continuous development of existing systems to match the latest. technology and market.
Research and Product development
Design hydraulic equipment and modifying the present equipment.
Quality control and Quality assurance
Customer relation.
Regular follow-ups with all the clients.
Train the workers how to achieve the target with easiest way
Visit various sites in United Arab Emirates and Abroad for the equipment maintenance and repair.develop and execute production schedules based on business demands
Maximize effectiveness of production team, equipment and materials to produce multi-line products within planned schedules while reducing costs
Develop and track cost improvement projects to reduce production costs
Lead, develop and evaluate production staff of 93 members
Manage activities related to strategic purchasing to minimize operating expenses
Control inventory and raw material handling
Ensure safe work environment through implementation of safety awareness programs
Design, implement and audit quality control processes
Develop technical documents including instruction manuals and procedure manuals
Manage scheduling of shipping dates for all incoming orders
Prepare the production report on weekly basis and present gathered information to board of directors
Sales Engineer May 2012 – September 2012
Facilities Infra Projects India (P) Ltd. Calicut, Kerala, India
Company Profile: Sales and service of BEML equipment (Bharath Earth Movers LTD), a manufacturer of earth moving equipment of backhoe loader, excavator, bulldozer, etc.
Responsibilities & Achievements:
Changed the sales plan which has been followed by the company since years and installed highly successful method.
Conduct seminars with the clients to explain the technical and financial benefits from our competitors with the help of slide shows
Arrange direct meeting for the customers with the manufacturer to put forward their various suggestions, this has helped to hold on existing customers
Installed chain-style sales technique, provided free inspection and ‘next day service’ for the customers. This enhanced the business up to 21%.
Survey Processor June 2011 – October 2011
Mentor Pvt Ltd Calicut, Kerala, India
Make calls to the prospective clients in United Kingdom
Fix appointments, follow-up with clients and handling customer enquiries
Co-ordinate with sales team for the distribution of leads generated
Achieve daily target of generating leads.
EDUCATION
Bachelor of Technology in Mechanical Engineering July 2006 – July 2010
A.W.H engineering college Calicut, Kerala, India
University of Calicut
Diploma in Mechanical Designing (PRO-E) March 2011 – July 2011
CADD Centre Calicut, Kerala, India
SKILLS
Design Application: Auto-desk Inventor, Auto-CAD and PRO-E
Computer: MS word, MS Excel, C++ and Website designing
Management: Planning, Supervising, Procurement, Quality control, Documentation and communication
Standard: DNV 2.7-1, BS EN 12079 and ISO 10855-1
Hands On: Fabrication, Crane operation, Machinery operation, Fork lift operation, Man lift operation
Quality Test: Non-destructive test and destructive test
TRAINING EXPERIENCE
Design of Jigs and Fixture for heavy control valve for oil gas industry.
09/2010 – 10/2010
PEE KAY STEEL CASTING (P) LTD
Study and Analysis of earth moving equipment
BHARATH EARTH MOVERS LIMITED
PERSONAL PROJECTS
Design of Portable hydraulic shearing machine
Design of Hydraulic dumping machine
LANGUAGE
English, Hindi, Arabic, Malayalam and Tamil
PERSONAL INFORMATION
Date of Birth: 18th March 1988
Nationality: Indian
Marital Status: Married
Current location: United Arab Emirates, Fujairah
Driving license: Indian and United Arab Emirates