Industrial Engineer
Resume:
Aditya Masur
Industrial Engineer
Profile
Skilled in leading high-producing teams and using lean manufacturing to reduce costs & increase e iciency. Expertise include steering Six Sigma /TPM projects, working with Automated Material Handling Systems, for two global industrial manufacturing leaders: Murata Machinery & Godrej
& Boyce Manufacturing. Backed by strong track record of on-time & high-quality project completions. Experience
Murata Machinery USA
Industrial Engineer July 2019 - Current
Lead organize and design lean activities within location that will impact business initiatives. Improved process to facilitate less downtime while improving throughput by 20%. Instrumental in creating training program for technicians improving the work e iciency by 30%. Streamlined the procurement process improving the time from 6 weeks to 3 weeks. Improved OHV commissioning process by streamlining, standardizing and using jigs. Installation Manager - Adjustment July 2017 - July 2019 Manage a team of 18 automation technicians responsible for installation & commissioning Murata Machinery’s G3 series Automated Material Handling System (AMHS) in a clean room. Direct & schedule day to day AMHS install operations using lean principles to ensure safe & quality work without interruptions to factory production. Proven track record of meeting project milestones& goals within approved budget. Promoted to plan and coordinate continuous improvement projects, optimization of equipment, and sustainment of numerous ongoing productivity and waste reduction initiatives. Collaborated with department heads & project managers to achieve zero accidents, zero breakdowns, zero defects, & adherence to TPM Pillars; conducted monthly audits & generated status reports for senior management.
Directed and motivated a team of 26 operators responsible for processing a high volume of materials and manufacturing products. Implemented and drove Lean initiatives to optimize productivity, performance, and quality assurance for automated and manual press machine lines. Godrej & Boyce Manufacturing Co. Ltd.
Total Productive Maintenance (TPM) Coordinator May 2014 - Aug. 2015 Production Supervisor Aug. 2013 - May 2014
Saved combined $40k annually by adjusting tool design and VSM to modify process. Reduced scrap generation 7% & improved cutter life 80% through material layout & design modifications. Key contributor for Japan Institute of Plant Maintenance’s (JIPM) assessment for TPM Excellence Award & Confederation of Indian Industry’s (CII) GreenCo Gold rating assessment for LSS division. Slashed setup time of press machines by 26 minutes using interchangeable die cavities. Boosted productivity 15% by training 20+ new hires on Lean mfg. techniques, 5S, Kaizen, & TPM pillars. Ensured safety, operational performance, and optimum utilization of machine & equipment; managed spares inventory for die-casting dies & press & cutting tools. Championed process improvements across the division as member of the cross-functional team focused on improving operational excellence, reducing costs, increasing e iciency & eliminating wastes/defects. Minimized WIP inventory & work standardization using JIT techniques & best mfg. practices. ************@*****.***
https://www.linkedin.com/in/adityamasur
Contact
Education
University of Mumbai 2013
Bachelor of Engineering, Mechanical
University of Houston 2017
Master’s in Industrial Engineering
Area of Expertise
TPM Excellence Award 2015
Top Kaizen Points Achiever 2014
Achievements
Six Sigma
Lean Manufacturing
Total Productive Maintenance
Project Management
5S/Kaizen/JIT/Kanban
Process Improvement
DMAIC/SMED/PDCA
Productivity Improvement
Automated Material Handling
System
Cost reduction
Statistical Process Control
Problem solving
Contributing Author - “Selection, Modification and Analysis of Steering Mechanism for an All-Terrain
Vehicle”, International Journal on Theoretical and Applied Research in Mechanical Engineering
(IJTARME) 2013
Publications
Forecasting resource levels, resource management and hiring new employees. Support and assist in troubleshooting, failure analysis and installation related issues. Voltas Ltd.
Design Intern Dec. 2009 - May 2010
Designed 3D models of High-Temperature Generators & Vapor Absorption Machines using SolidWorks. Tata Motors Ltd.
Intern Jun. 2008 - Nov. 2008
Team member contributing to the design & manufacturing of Low-Cost Automation projects. Technology
AutoCAD
MS Project
Visio
SolidWorks
MATLAB
Simio
Muratec’s G-series AMHS
Chandler, Arizona, USA
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