Engineering Injection Molding

ROHIT SHEKHAR BARI

*****@*****.*** +1-313-***-**** https://www.linkedin.com/in/rohit-s-bari

SUMMARY

Ability to utilize analysis and problem-solving skills to improve processes and deliver optimal solutions.

Workflow Improvement: Reduced downtime by 50% and doubled the production rate by leading a 4-member team to optimize efficiency at WILO SE.

Problem Identification and Rectification: Analyzed and solved the wiring harness problem at TE Connectivity after conducting root cause analysis.

A Certified Lean Six Sigma Green Belt with entry-level experience in Quality and Manufacturing.

Currently, I am working as a Graduate Teaching Assistant at the University of Michigan-Dearborn. I teach lab tutorials of Minitab.

EDUCATION

University of Michigan-Dearborn, Dearborn, MI Sept’18-Apr’20 Master of Science in Industrial & Systems Engineering GPA: 3.48 University of Pune, Pune, India Aug’13-May’17

Bachelor of Engineering in Mechanical Engineering GPA: 3.30 SKILLS AND SOFTWARE

Process Improvement ● Root Cause Analysis ● DMAIC ● Gage R&R ● Process Capability Analysis ● 5S Implementation ● Standard Operating Procedure ● 5 Why ● 8D ● Time Studies ● KAIZEN ● FMEA ● GD&T ● Pareto Analysis ● PPAP ● Minitab Microsoft Office Suite ● Forecasting ● Product Development ● CATIA ● ANSYS PROFESSIONAL EXPERIENCE

Quality Engineering Co-Op, Manufacturing Department Sept’17-June’18 TE Connectivity, Shirwal, India

Developed working knowledge of all process areas including process flow, operator responsibility, major quality attributes and areas for improvement.

Performed Time Studies and achieved a quicker way to produce the harness.

Performed In-Coming, In-Process and Final Inspection and decided whether to scrap or salvage a particular harness.

Used root cause analysis to inspect the defective harnesses to trace down the possible causes.

Developed Standard Operating Procedures (SOP) for manufacturing processes of a harness.

Improved the cycle time to produce harness by introducing rotating assembly lines.

Used Minitab to analyze the data recorded from the production line. Project Co-Op, Fabrication Department June’16-May’17 WILO Mather and Platt Pumps, Pune, India

Achieved almost 50% reduction in downtime of a CNC gas cutting machine by designing a Dual Bed arrangement.

Achieved a production rate of 2 times than the conventional arrangement.

Managed a team of 4 Engineers in designing an effective process to facilitate the cutting operation and easy removal of waste material.

Manufactured a prototype for downtime reduction of CNC gas cutting machine using 2 beds.

Worked on the implementation of 5S on the shop floor for smooth flow of material and optimized use of floor space area.

Supported Kaizen events for the overall improvement of the shop floor. ACADEMIC PROJECTS AND SEMINAR

Operations Analysis – Biciclo, University of Michigan-Dearborn Sept’19-Dec’19

Analyzed current demand for bicycles in Italy using Microsoft Excel.

Used Microsoft Excel and R Studio to forecast the demand for bicycles in 2020.

Optimized the Inventory, MRP and Production Cost for Biciclo.

Achieved a total of 40% cost savings for Biciclo. Transmission Casings using Composites, University of Michigan-Dearborn Sept’18-Dec’18

Proposed an alternate material and manufacturing process to produce Transmission Casings and to reduce the overall weight of the component.

Use of Polymer Matrix Composites and Compression Injection Molding process to minimize the weight and to reduce the overall cost of the casing.

Wrote a Research Paper to show how composites and CIM process helps to optimize the weight and cost of casings. Seminar: Whiplash Protection System, University of Pune Dec’15-May’16

The seminar was aimed to address a common injury that occurs to a person’s neck while driving.

Showcased different methods of seat arrangements to avoid the fatal injury.

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