RICHARD F. MCMULLEN, P.E.
Manufacturing Manager and Professional Engineer
Conshohocken, PA 610-***-**** adc2gl@r.postjobfree.com
SUMMARY
●Engineering manager, experienced in assuring plant reliability and increasing productivity.
●Successful at leading large, complex capital projects as well as preventive maintenance programs.
●Hands on leader using skills developed from industrial, military, and educational experience.
SKILLS
●Adept in engineering disciplines including mechanical, electrical, structural, civil, environmental, and safety.
●Over 35 years of leading maintenance personnel – both salary and hourly.
●Excellent communicator, organizer, decision maker, goal setter, team player and leader.
EXPERIENCE
Maintenance Manager, Facility Engineer
2019 - Present
M. Cohen & Sons
●Manage seven buildings of a multi-purpose fabrication company that employs 250 people.
●Supervise 5 hourly and 2 salary employees – including environmental, safety and health responsibilities.
●Repair and maintain all equipment, structures, grounds,utilities, and spare parts inventory.
●Reduced contractor support by 70% of budget through in-house repairs.
●Installed a preventive maintenance program which increased equipment reliability, lowered costs, and better utilizes resources.
●Carried out all capital projects and major equipment purchases.
●Latest project was a $2.5M powder/paint coating operation including construction, design, permitting, operation and maintenance of the facility.
Maintenance Manager
2018 - 2019
Timet Corporation
●Directed Maintenance Department consisting of 30 hourly and 12 salary employees. Also supported by 7 mechanical and electrical engineers, along with 12 Co-op Engineers.
●Lowered plant maintenance cost and overall reliability of machinery.
●Led program to replace obsolete equipment, which included new Material Handling Presses capable of 3x the production with an ROI of 12 months.
●Started a Mechanical Integrity Program to electronically document repairs, preventive maintenance, equipment history and technical data.
●Created plant wide storerooms for critical parts, developed training for new/younger maintenance personnel, became team leader for safety concerns, and worked with Operations to schedule preventive maintenance.
Maintenance Manager, Engineer
Arcelor Mittal Steel Company
2008 - 2018
●Managed team consisting of 60 USWA workers and 8 salaried supervisors and engineers.
●Directed Maintenance Dept and all major equipment project purchases that covered a 24/7 operation.
●Streamlined the department due to changing economic conditions to run with 60% less people in 2012 than in 2008. This included not only labor cuts but inventory reduction, all while reducing operational delay rates from 15% to 5%.
●Process improvements led to reduction in lubrication fluids ($1 million/year in 2008 to $100k/year from 2009 to 2018), process water consumption (3000 gpm to 300 gpm), pump replacement cost ($400k/yr to $50k/yr).
Maintenance Manager, Plant Engineer
Sandmeyer Steel Company
2000 - 2008
Superintendent, Engineer
Bethlehem/Lukens Steel Company
1993- 2000
Project Manager, Engineer
Philadelphia Naval Shipyard
1987- 1993
Other Accomplishments to Note:
-Project Manager of transformation of old Phila. Naval Yard to Kvaerner Shipyard, now owned by Aker. Team constructed new facilities and the largest capacity crane (930 Ton) in the United States.
-Extensive experience working in Europe (6 months) to bring machinery needed for Kvaerner Shipyard.
-Support engineer for U.S. Naval Fleet involved in First Persian Gulf War (working out of Bahrain). Accomplished emergency repairs to main engines on U.S.S. Kitty Hawk and supporting supply ships.
-Supported 6 different combat missions world wide as a Merchant Marine and US Naval Officer.
-Lead Engineer in the Sustained Life Program for 3 U.S. Naval Aircraft Carriers (Independence, Kitty Hawk, Constellation). Led overhaul of main engines - project cost $100M per carrier.
LICENSES
Professional Engineering License State or PA
USCG 3rd Assistant Engineer License
USNR Commander (Retired)
2001 - Present
1987 - Present
1987 - 1994
EDUCATION
Master of Business Administration
LaSalle University
●Graduated Beta Gamma Sigma Honors
P.E. Review Course
Drexel University
Bachelors of Science, Marine Engineering
U.S. Merchant Marine Academy