Manufacturing Engineering

i

Dinesh raam R

Ph: +91-842******* E-mail: *********************@*****.***

Career Objective: Seeking a knowledge excavating position that could give me an opportunity to lead, learn, explore and acquire skills in Manufacturing Process and Product Development Engineering, towards a new technology in an innovative way.

ROLES AND RESPONSIBLITY

New Product development

New Process design and development

Machine Procurement, Qualifying and Commissioning

Capacity creation

Enhancing Continuous improvement in current process EMPLOYMENT

DELPHI TVS Technologies (Oragadam, Chennai-Plant 3) Designation: Engineer in Production Engineering Department (Oct 2017 – Till date) Responsibilities

o Process Qualification such as Washing, Assembly & Testing: CLASS 4 Washing, Tightening benches, Helium testing, ATEQ Leak Test, Servo Press & Performance test rigs. o Equipment Qualification which includes DAP, MQ1, MQ2, PPAP run for the new process and evaluating Run at rate.

o Proto Sample Preparation in PDP standards (A, B, C & PPAP) o Preparation of Capital Approval & Capital Expenditures which includes Techno-Commercial Comparisons for the New Process.

o Documentation (As per IATF 16949) - IN process stage Drawings, Process Flow Diagram, Process FMEA, Process Control Plan, Operation standards & Manufacturing layout preparation.

o Addressing Customer Complaints and sorting out with appropriate corrective actions. o CG, R&R proving and Machine Capability proving in Assembly stations. o Localized child parts qualification that includes raw material change, source changes activities.

o Gauges & Tools planning for the Assembly, Testing process and Finish off process. o Creating Manufacturing BOM for all new applications. o Traceability study and Implementation for the New Process. Achievements

New Product Development

o Fuel Injection Diesel Pumps which obeys BS4 and BS6 Norms Customers: Tata Motors Limited, Ashok Leyland, Mahindra & Mahindra ii

New Process Development

o High Pressure Flushing station: Introduction of Flushing station to improve the Heat treatment efficiency and also validated with 3 SPQR to stringent the time gap between heat treatment and machining cell. This process is completely undertaken through retro fitting machine.

o Air Leak test bench: Introduction of Leak test bench to control the stringent machining geometry also trace a leak over the Cone seat area, it leads to FTQ reduction about 2.5% to 0.3%.

o CLASS 7 Washing Machine: Introduction of product Washing machine to improve the quality of product also to withstand the sea conditions. o Tightening Stations: Introduction of Common Tightening bench with multiple tool configurations with minimum change overs.

o Bearing Press Stations: Introduction and Qualification of 5ton pressing stations also enhanced with Shim selections to accommodate Axial Play of the High Pressure Pumps. o Lip seal Press Stations: Modification of 1ton pressing station to a New Product application by changing simple fixturing concept.

o Traceability: Introduction of Traceability with MYSQL and NI Lab-view Modules. o Firewall Stations: Introduction of Firewall benches to ensure the Product Quality and Product Fitments.

Line Improvements

o Introduction of Low Cost axial play concepts for shaft end float checking. o Traceability for the Pump using Data logging methodology. o Low Cost Tightening bench for multiple tightening sequences. o Cycle Time reduction in tightening benches.

ACADEMIC CREDENTIALS

Pursuing M. Tech in Manufacturing Management (WILP) at BITS Pilani,(2019-2021)

Bachelor of Mechanical Engineering at Sri Sairam Institute of Technology with an aggregate of 7.6 CGPA (March 2017 )

HSC at Zion Matriculation Hr. Sec School, Chennai with 80% (March 2013)

SSLC at Zion Matriculation Hr. Sec School, Chennai with 82% (March 2011) ACADEMIC PROJECTS

SAE SUPRA Design and Fabrication of Prototype Formula 1 Vehicle – Event Conducted by Maruti Suzuki, Contributed as Procurement and Fabrication Team Lead (2016)

SAE BAJA Design and Fabrication of Prototype All-terrain Vehicle – Event Conducted by Mahindra and Mahindra, Contributed as Braking and Fabrication Team Lead (2017)

Served as a Student Mentor for SAE Supra and SAE Baja(2018,2019).

Completed Academic project at Kalpakam Atomic Station – Stopping Gate Mechanism for Condenser cooling in atomic breeder reactors.

Completed Internship Projects at L&T Ship Building & Sharda Motors. iii

PERSONAL DETAILS

Date of Birth : 06.07.1996

Father name : Ramakrishnan S

Languages Known : English, Tamil.

Hobbies : Photography, exploring books

Gender : Male

Marital Status : Single

Nationality : Indian

I hereby declare that the particulars furnished above are correct to the best of my knowledge and belief.

Place : Chennai. (Dinesh raam R)

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