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Mechanical Engineer Design

Sacramento, CA, 95835
February 26, 2020

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SAIRAJ SALVER 419-***-****


Handled projects for Tesla, FCA, GM & Ford; worked on 3D modeling and production drawings for injection molded parts Qualified Masters in Mechanical, Industrial and Manufacturing Engineering (MIME) with a zeal to grow in the field of Mechanical Design and Engineering. Strong academic & research experience on Catia Solidworks and Ansys.

Accredited with 4.4+ years of robust exposure in enhancing the overall competence of design engineering projects (Catia, Solidworks, 5 whys, 8ds and project management principles) while curtailing costs, reviewing technical data from test engineers and performing risk assessment for products.


Hands-on experience in designing and simulation software (Solidworks & MATLAB) with extensive knowledge about machining (CNC), 3D printing, AutoCAD and Ansys.

Efficacious in all phases of new product design and development, prototype building, manufacturing as well as testing

Proven exposure across manufacturing process and machining process for different components while efficiently performing component selection and sourcing to meet the design requirements and Identify sources

Deft at applying concepts, principles and practices in the manufacturing and automation industry to resolve complex problems

Self-motivated with a positive attitude towards learning new methodologies and technologies

Strong communication skills, with an ability to learn new things quickly in a team environment


Masters (Mechanical, Industrial and Manufacturing Engineering, MIME) The University of Toledo, Ohio 2017 Bachelor of Technology (Mechanical Engineering) Jawaharlal Nehru Technological University, India 2015 Courses: Assembly and Joining Processes Machine Drawing Internal Combustion Engines Thermodynamics Production Technology CAD - Finite Element Methods Design of Experiment Operations Research Technical Purview: SolidWorks Computer Numeric Control (CNC) CATIA V5 AutoCAD PTC Creo 2.0 Elements/Pro. Ansys Hyper mesh GD&T Six Sigma Precision Component Assembly 3D printing Solidworks PDM MS office Suite Paper Presentations:

Superchargers Vs. Turbochargers, University of Toledo Spring ‘16

Working of Hybrid electric vehicles, Delhi Technological University, Delhi, India Jan ‘15

Efficiency of Regenerative Braking, Aurora Technological and Research Institute, Hyderabad, India Nov ‘14


New Product Introduction (NPI) Continuous Product Improvement Change Notification BOM (Bill of Materials)

Product Data Management Generative Shape Design (GSD) Engineering Analysis Material Quality Management

Production Part Approval Cost Saving Initiatives Failure Root Cause Analysis Sheet Metal & Plastics Design


Design Engineer

Schlemmer USA Apr’18 – Present

Tools used: GD&T, FMEA, DVP&R, DFSS, DFA, DFM, SharePoint, Catia V5, Solid Works 2016 /PDM & MS Office

Work on Catia V5 to design new injection molded parts and extrude corrugated tubes while using mechanical design principles to design new parts and validating designs using 3D printed prototypes or ant rapid prototyping tool

Initiate BOM for new products while researching on new developments, innovations, new materials and methods of development

Coordinate with engineering staff to produce design sketches and drawings in compliance with applicable standards while accurately incorporating welding symbols and tolerances into design drawings

Produce parametrically linked sub-documents including 2D drawings, to extract insights from 3D master document SAIRAJ SALVER 419-***-****

Review and verify design drawings and technical documentation to ensure efficiency and accuracy in form, fit and function

Liaise with Product Data management on Solidworks to continuously update and maintain accurate CAD data

Assist APQP team to excel in deliveries while working on designs provided by clients to enhance the competencies of design tools

Interface effectively with customers and tool makers to improve the tool design and make it competent in compliance to customer requirements as well as organizational standards

Compute angles, weights, surface area, dimensions, radii, clearances, tolerances and location of holes to design comprehensive layouts

Communicate with customers (OEM) via quotations, meetings and presentations to effectively gather and define requirements

Resolve technical concerns and provide project status, while responding to verbal and written customer requests

Act as a SME on internal and external technical concerns while maintaining and improving Quality and ensuring flawless drawings

Upgrade the design for effective functioning of assembly process while working with the floor to setup best practices in packaging

Develop reports and assist in planning, manufacturing, assembly, quality and production as and when required Researcher

Oakland University Oct ’17 – Jan’18

Ensured the integrity of the design by evaluating design standards & guidelines, following tooling/manufacturing standards, reviewing design team, primary designer, and engineering & troubleshooting appearance issues

Collaborated with design & analysis groups to create 3D math models (CAD) and analytical models (FEA)

Supported all masters projects in creating CAD models and problem formulation

Worked on different 3D modelling software such as AutoCAD, Catia, Solidworks and Pro-E

Evaluated prototype designs to verify functional requirements and conducted design revisions

Conducted background research on Monte Carlo simulation, Renyi, Shannon entropy, and Decision Analysis to publish research paper

Analyzed design problems using decision analysis and Monte Carlo simulation to find the best solution by coding in MATLAB and performed background research on Neural Network to train MATLAB as well as identify objects and categorize the images by it features

Created MATLAB codes for object detection using CNN (Convolutional Neural Network) and collected data for training the MATLAB Process Engineer Intern

Automotive Manufacturers Private Ltd. Jun ‘14 – Jun ‘15

Inspected incoming vehicles for failures in the suspension systems and engine parts and classified the vehicles with respect to their problems

Designed the process to handle the failures in the incoming vehicles and allot a suitable technician to handle the issue

Read and modified 3D models of spare parts to reduce the risk of failure using SolidWorks

Analyzed the failure and provided a solution to make modifications in the spare part design

Designed the product using GD&T and prepared the cost estimation for the same

Provided extensive support to Manufacturing and Material Handling Departments Plant Operator trainee

The Central Institute of Tool Design (CITD) Jun ‘13 – Jun ‘14

Acquired experience on CNC machines and other traditional machines such as Lathe machine, Turning machine

Implemented the safety measures learnt during the training process

Read the work order and manufactured the required parts using CNC machines

Released the parts to pre-production team for delivering the products to the customers

Gathered training on AutoCAD, Catia V5, SolidWorks,

Designed parts according to the customer requirement in Catia V5 and analyze the parts in Ansys.


Develop and analyze the tie rod for vehicle suspension system Jun ’16- Aug ‘17

Designed tie rods for vehicle suspension to enhance efficiency and quality

Designed parts using Solid works and imported to ANSYS to analyze functioning Design and Analysis of Electromagnetic Suspension System for Sport Utility Vehicles (SUV) Jan ’15- May’15

Designed a 3D solid model of electromagnetic suspension using SolidWorks

Prepared numerical problem which involved meshing, applying loads, masses, constrains using Ansys and analyzed the results including von- mises stress, forces and displacement

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