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Plant Lab Technician

Location:
Chennai, Tamil Nadu, India
Posted:
February 22, 2020

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Resume:

Cell. +919*********

Email: adbxjo@r.postjobfree.com

adbxjo@r.postjobfree.com

P.MUTHUCHELVAN

Father’s Name : M.Pachamuthu

Date of birth : 02.06.1970

Personality

Educational Qualification : BSc. Chemistry

Professional Experience : 27+ years

Present: From November 2013 :

SAHARA INTERNATIONAL PETROCHEMICAL COMPANY

As Sr.Lab Technician at Al Jubail, Kingdom of Saudi Arabia. (Propane, Polypropylene plant is polyolefin unit developed by BASELL Spherizone Process) PP plant Capacity of 450,000 MTPA, and CA & EDC plant capacity Caustic 250000 MTPY and EDC 300000 MPTY

January 2013 to November 2013

DAELIM SAUDI ARABIA CO., LTD. In SAMAPCO CA/EDC Project. Al Jubail, Kingdom of Saudi Arabia. As lab analyst. Erection and commissioning of lab equipment (like ICP, GC, IC, TOC, Spectrophotometer, Flame photometer, Autotitrator and coulometer etc.,) and trained the lab technician.

S.No.

Name of the organization

Position

Period

Exposure

From

To

1

Sahara Petrochemicals

Sr. Lab Technician

26.11.13

Till date

All instruments calibration and trouble shooting, (like ICP, GC, RGA, IC, TOC, Carbon Sulfur analyzer(Leco), FTIR, Flame photometer, UV-VIS Spectrometer, Auto titrator, Coulometer, pH and conductivity meter and some of the physical testing equipment of Polymer etc..,)

Shift responsibilities

Preventive and break down maintenance for lab equipments.

Solution preparation and standardization

2

Daelim Saudi Arabia Co Ltd

Erection and commissioning of SAMAPCO project 750 MT/day of caustic soda and 900 MT/day of EDC project

Lab Analysist (Specialist)

Jan2013

25.12.13

Handled Erection and commissioning and was responsible for establishing and calibrating all the analytical system. Responsible for the Client technicial requirement related to Quality of Products/Online streams until handover.

ICP – Horiba Ultima 2, GC – Agilent (7890 A)

Head space- Agilent 7697A

IC – Dionex (ICS - 2100)

TOC analyser- Analytikjena

Auto titrator – Mettler Toledo – T 50

Coulometer titrator- Mettler Toledo –C 20

UV-VIS Spectrophotometer – HACH DR 5000, DR 2800 & Specord 50(Analitikjena )

Flame photometer – Sherwood M 410

All instruments calibration, trouble shooting, Training given to technicians, and reagents preparation

Vendor follow up for instruments, chemicals and glass wares .

Preparation of SOP for all the laboratory methods, maintenance of equipment, handling of gas cylinders/clusters etc

1.

Chemplast Sanmar Limited, Karaikal

‘The SANMAR’ group is a South Indian based multifaceted organization. Chemplast Sanmar Limited is in the business of producing caustic soda and PVC, having integrated both upwards and downwards.

Deputy Executive Quality Control

Aug 2003

Jan 2013

Integrate Management System Implementation and documentations in all departments. (ISO 14000, 9000, OHSAS 18000, SA 8000)

Working on SAP system

Budget & manpower planning

Method development and validation

Erection and commissioning of QC lab for caustic soda ethylene di-chloride and Ethylene (Instruments like GC, Auto titrators, UV-Vis spectrophotometer, N2 generator etc., Furniture, glass ware & Chemicals)

Responsible for the quality of

Raw materials

Finished products

In process goods

Environment and Utility analysis

Calibration and Trouble shooting

2.

Kothari Petrochemicals Limited, Karaikal

HC Kothari group Kothari Petrochemicals was producing Chlorine Caustic Soda, Hydrochloric Acid, Sodium hypo chlorite and Hydrogen

Executive Chemist – Quality Control

Feb

97

July

2003

Working from project stage.

Set up QC lab (Instruments, glass ware & Chemicals)

Method development and validation

Prepared product & Raw material Specifications

Analytical manual prepared.

SOP for Environment monitoring.

Record maintenance (soft &Hard)

Co-ordination with process and other departments.

3.

Amaravati Chemicals Ltd, Pondicherry.

Manufacturing one of the phrarma ingredients ‘Sorbitol’

Chemist, Quality Control

Jan95

Feb97

‘Pharma’ analysis as per IP, USP and BP standards

4.

Prelak Chemicals (P) Ltd, Pondicherry.

Manufacturing Sodium chlorate.

Chemist, Quality Control

Jan91

Jun94

Exposure to Industrial atmosphere.

Working & Maintenance Knowledge on Instruments

ICP

TOC analyser

IC – Ion chromotogharphy

GC (Gas chromatography)

RGA

MFR

FTIR

NMR

Carbon analyzer (Leco)

OCS

Auto titrator

Coulumate titrator

UV – VIS Spectrophotometer

HACH spectrophotometer

Flame photometer

IR moisture balance

Refracto Index meter.

Orsat gas analyzer

Stack Monitoring kit

High volume air sampler

Dew point meter

Flue gas Analyzer

Responsibilities

Commissioning of all lab equipments

Vendor follow up

Method developments

Instruments Calibrations

Trouble shooting

Knowledge transfer to all laboratory technicians

Imparting Training to all laboratory technicians

Knowledge on SAP:

PR creations

PO creations

Work order creations

Service entry etc.,

Knowledge on Integrate Management System (ISO 14001, 9001, 18001 & SA 8000)

Core team member

Qualified Internal Auditor (ISO 14001, 9001, 18001 & SA 8000)

Document preparation and control

Record maintenance (Hard & Soft copy)

Knowledge on Statutory

Renewal of Air & Water Consent

Submission of Annual Environment Statement

Reports submission for MoEF

Monthly Environment analysis report preparation

Award

Exceptional Performer award for the year of 2004 - 2005 from Sanmar group

Exceptional Performer award for the year of 2006 - 2007 from Sanmar group

Exceptional Performer award for the year of 2008 - 2009 from Sanmar group

Cost Saving

Reducing water consumption.

Effective utilization of dosing chemicals

Customer service

Addressing customer complaint

Demonstration of product quality for new customer.

Record Maintenance

Analysis results are up dated in PC for review the plant performance

Process deviation chart preparation by monthly and yearly basis for all parameter trend analysis.

Analytical manual up gradation.

Specification revision of finished products and raw materials.

CSR & GRI report

Declaration

I hereby declare that the above said informations are true and correct to the best of my knowledge and belief.

Place:

Date : P.MUTHUCHELVAN



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