PROFESSIONAL HIGHLIGHTS

●Highly motivated and experienced Automotive Engineer with a background in project management as well as training in manufacturing processes.

●Extensive knowledge in CAD design, 3D Manufacturing, DOE, FEA, FMEA, PFMEA, M.O.S.T analysis, GD&T, APQP, PPAP, 8D and 5 Whys quality techniques in ISO/TS 16949 and ASME Y.14.5M-1994 environment.

●Experienced with Trans4m MRP system, SAP, CMS, SolidWorks, NX Siemens 12, CATIA, DraftSight, Rhino 3d, AutoCAD, MS Office, LabVIEW, Visual Studio, BOM’s, VBA, MATLAB, C++, Process Flow charts.

●Strong troubleshooting and problem-solving skills with an analytical mindset.

EDUCATION

UNIVERSITY OF ONTARIO INSTITUTE OF TECHNOLOGY

Oshawa, ON

Bachelor of Engineering – Automotive Engineering Graduated May 2018

Honours: Obtained Bachelor’s with Distinction

Registered in the Engineering Co-op Program

RELEVANT EXPERIENCE

GENERAL DYNAMICS LAND SYSTEMS London, ON

Mechanical Designer October 2019 – Present

Design mobile defense subsystems with minimal supervision utilizing Unigraphics NX software integrated to the Teamcenter database.

Create solid models, layouts and associative assembly and detail drawings from sketches, notes or direction to stringent industry, company and military standards- ASME Y.14.5M-1994.

Perform dynamic motion and interference analyses design calculations and trade-off studies.

Incorporate engineering change requests into existing Technical Data Package.

BOMBARDIER INC. Toronto, ON

Quality Assurance Technician March 2019 – July 2019

Project lead of the Global 7000/8000 Aircraft Supplier improvement project – provided viable solutions to the conformity team on process challenges by implementing a new corrective action system which improved quality of right first-time documents by 40% and ECDs fulfillment by 50%.

Designed & conducted quality checks to effectively audit supplier provided documents such as FTERS, Workbooks, ATPs, Modsum consumption and raised snags for non-conformances.

Managed RSA’s (Request for Supplier Action); developed and reported on KPI metrics measuring suppliers.

Interfaced daily with internal and external stakeholders to support corrective action/non-conformance management.

Conducted daily BOI/ Serialization checks to monitor and update part changes on SAP and supplier documents as required.

Reviewed engineering drawings and documents to ensure that all necessary quality requirements were met.

MAGNA INTERNATIONAL – DECO AUTOMOTIVE Rexdale, ON

Mechanical Engineering Student August 2017 – August 2018

Modified an assembly line using Poka Yoke (Mistake Proofing) that improved quality and improved productivity on the assembly by 47%.

Directed the press change-over time project that reduced manpower equivalent to 2 operators and time by 25%. Created documentation and charts for Press-shop to achieve an audit rating of 4 out of 5.

Assisted in the successful launch of Ford CD6 by managing the production and weekly shipments of the prototype parts.

Identified issues with prototype racks using Stack up analysis and collaborated with the manufacturer to optimize and implement new dimension requirements.

Updated plant layouts according to space utilization studies on AutoCAD and DraftSight.

Led the Bushing’s push-out force project to surpass the customer’s standards and expectations.

Gained comprehensive knowledge on various manufacturing processes (ie. Progressive Stamping, Hydroforming, Robotic Welding, etc.)

ADDITONAL EXPERIENCE

CAD DESIGN Oshawa, ON

University of Ontario Institute of Technology September 2015 – April 2016

Worked with a team to design an aircraft landing Gear System on NX.

Designed 3D Printer prototype on NX, performed FMEA analysis.

Designed the exterior of Jeep Wrangler on Rhino 3D by creating various splines and surfaces.

Performed FEA analysis (Normal Stress, von Mises stress, displacement, etc.) on various CAD projects such as Bicycle Crankshaft, Grappling Robot, 3D printer.

Gained experience with CAD modelling while exhibiting strong time management skills.

PROTOTYPE DESIGNING Oshawa, ON

University of Ontario Institute of Technology September 2015 – April 2016

Created MATLAB algorithms to calculate the optimum gear changing times while accelerating and observed the relationship between Fuel economy and acceleration. Studied the effects of the gear ratio and final gear ratio values on the vehicle’s performance.

Worked with students from various programs to design and build working SLA 3D printer.

Programmed the slicing and edge blurring software on MATLAB to improve the details on the printed parts.

Worked within groups to design and program Lego Meccano prototypes for projects such as Airplane’s Landing gear, Robotic Grapple arm, Maze and Obstacle solver.

Designed a hydraulic system for a small crane - optimized the design considering head loss equations and Bernoulli’s principle.

SKILLS & EXPERTISE

General

Team player, with discipline and concern for quality.

Strong work ethic and highly motivated to get the job done - right the first time.

Strong organizational and time management skills.

Proficient reading, writing and speaking skills in English, Punjabi and Hindi.

Software

Experienced in using Microsoft Word, Excel, PowerPoint, LabVIEW, Visual Studio, SAP, Citrix

Modeling: NX 11 Siemens, SolidWorks, CATIA V5, Spin Fire, AutoCAD, DraftSight

C++, VBA, MATLAB programming language.

Considerable experience with GD&T, BOM’s, process flow charts, work instructions.

CERTIFICATIONS

G License certified

Six Sigma Yellow Belt Certified (SSYBC)

SARVRAJ KAHLON

647-***-**** 26 Adair Court, Brampton ON L6Y 0Y3 adbw0b@r.postjobfree.com

SK

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