VINITHA J
******************@*****.***
Perumbakkam, Chennai-600 100
Objective
Leadership Assignments in Manufacturing, Project & Maintenance, Continuous Improvements, and Six Sigma & TPM function with a leading and value based organisation.
Experience Overview
Company: APPL INDUSTRIES LIMITED OCT 2018 till date
Present Position: New product development Engineer.
Areas of responsibilities:
Assist in training key Assembly, Planning, Sales and Purchasing personnel on new product introductions.
Analyzing requirements and develops high-level and detailed business process techniques .
Understand client needs and matches them to relevant services and products.
Participating in continuous process improvements.
Works with cross functional team and with external customers to ensure raw materials are received and delivered on time.
Conducted physical inventory, developed and mapped out strategic plans.
Manage project through stages of scope development, design and customer presentation.
Works on a cross-functional project team through all phases of the product development process.
Includes planning and executing projects from concept through the launch and initial production ramp-up.
Designing experiments, analysing, documenting and summarizing results.
Partnering with operations to understand manufacturing capabilities and equipment capacity and ensuring that new products are designed for manufacturing.
Working with the process engineering team to design for manufacturing and validate manufacturing processes, as well as to create material specification.
Develop timelines, organizes samplings and set priorities.
Perform pilot testing to determine the validity of the design through the manufacturing process, report-out and product validation.
Created and revised detailed scope of work and written reports, customer proposals.
Delivered effective project presentations outlining project scope, details and status updates.
Lead technical discussions /support in the specifications, troubleshooting and improvement of design /development process to effectively to meet the customer requirement.
Decreased top consumer complaints more than 50%, developed and implemented standard operating procedures for complaint management.
Integral during product integrations, prioritized workflow to ensure smooth transition from purchase of product brand through integration within existing product portfolio.
Developed business cases by coordinating with customers to evaluate market costs and potential costs for the new product development.
Sodexo
Client: Mondelez International (formerly Cadbury India Ltd), Sricity, A.P, India Jan 2018 – Sep 2018
Position : Executive in Production
Areas of responsibilities:
Production & Planning
Plan work schedules and co-ordinate production for the most efficient utilization of personnel and equipment.
Responsible for line productivity, Yield, wastage & machine availability, manpower utilization, BIC production compliance.
Tracking department performance and working out ways for reducing MCC by opportunities identification and initiating actions to minimize losses in Process and overhead costs.
Ensure through effective methods that absenteeism within the department is minimized.
Projects & Maintenance
Actively involved in Commissioning, Qualification & Validation of Process & packaging lines, expansion, Productivity project
Exposure to high speed Process and packing machines.
Plan & Ensure the line maintenance with optimum utilization of resources
Ensures preventive maintenance schedules adherence, Breakdown Analysis & RCA for the same
Capability Building & Integrated Lean Six Sigma
Train and develop the capability of the Team members on work processes via skill matrix gap assessment
Train and Review the Small Group Activities for driving the Pillars of IL6S, Zero loss journey by DMAIC Methodology.
Responsible for Identify opportunities for cost reduction initiatives of Fixed overhead, Variable overhead, Labour and Material to mitigate the inflation and execution.
Lean manufacturing, streamlining the process automations modification & initiate actions to reduce the wastes in the process by kaizens & OPL among all employees, Improve Global Efficiency of line.
Quality
Regular Process Quality Audits & Gap Closure
Documentation of Manuals, SOPs and their periodic revision
Process Qualification of Tang as per Critical to Quality Parameters (CTQ’s) & Critical to Process (CTP’s)
Complaint Reduction by effective Corrective & Preventive Actions(CAPA)
MIS Reporting
SAP reconciliation, Weekly & Periodic enhancements, and Daily KPI’s & MIS reports related to Production, Stocks, Monthly Closing & Material usage Variance.
Responsible for departmental weekly and monthly manufacturing performance reporting and ensuring timely review of Score Card with action plan in Plant performance meeting.
Responsible for reporting of KPI to global SharePoint site with reason, countermeasure and get well time.
Daily tracking of GE, OEE, MTBF and MTTR.
Safety & Compliance
Ensuring 100% safety compliance (Work Permits, Behaviour Observatory System, Quick Risk Prediction, Near Miss, Defects, LOTO Maps, PPE’s)
Provision of necessary information, instructions, training and supervision to ensure safe operation of plant and equipment processes around monitoring and control of potential hazards
Conducting Risk Assessment, review & gap closure of Safety Committee meeting
Trainings / Personal Development Inputs
Obtained Certified Plant Automation Professional experience in Industrial Automation Tools specializing in PLC, DCS, SCADA and VFD
Knowledge in UV-VIS spectroscopy, FTIR, HRTEM and CV
Undergone training program for SAP implementation
Undergone HACCP training program to find the critical points in manufacturing process.
Global food Safety & Quality Training
Industrial Safety Trainings ( Fire, PWI, Near Miss, Work Permits Compliance )
Change Control Management, Corrective & Preventive Action (CAPA)
Academic Qualification
B.Tech (Chemical Engineering) from Sathyabama University, Chennai in 2017. (cgpa – 7.9)
Intermediate (+2) from St. Ursulas A.I Hr Sec school Church park in 2013. (Scored 76.75%)
High school from St. Ursulas A.I Hr Sec School Church Park in 2011. (Scored 83.2%)
Personal Details
Date of Birth : 15-09-1995
Fathers Name : D.Janarthanan
Permanent Address : Cylestene apartment Nookampalayam main road Perumbakkam Chennai
Language Proficiency: English, Tamil, Hindi (Limited proficiency)
DATE:
PLACE: CHENNAI, INDIA VINITHA J