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Plant Engineer

Location:
Chennai, Tamil Nadu, India
Posted:
January 13, 2020

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Resume:

DURAIRAJ PALANISAMY

Mobile No: +91-960*******

Email:adbagi@r.postjobfree.com

Passport No: P8233027

PLC & SCADA PROFESSIONAL

PROFILE

Dynamic and vibrant professional with over 3 Years and 7 Months of experience and well- honed expertise in the areas of PLC, HMI, SCADA programming & Drives & Field Instruments.

Professional strengths in Industrial Automation and Control system Projects, Automation software design and development, Technical support, Project Management, Problem management and Resolution for new & existing systems.

Consummate professional with successful projects in Hydraulic & Pneumatic applications, Cement industries for Material Handling Machines and Special Purpose Machines (SPM). KEY COMPETENCY

TECHNICAL:

PLC : TIA Portal, Step7 Simatic Manager, Automation Builder, Control Builder, GX Works3, GX Works2, Codesys, Studio 5000 (Logix Designer & FactoryTalk View Studio), Simocode ES.

HMI : Wincc Flexible, Easy Builder (Weintek), GP-Pro EX (Pro-face HMI), Panel Builder600 (ABB), GX Developer (Mitsubishi), Smart Line (Messung HMI), Studio 5000 Rockwell HMI.

SCADA : Wincc, Zenon, Rockwell.

VFD : ABB, Siemens G120, Altivar 71 & Starter, Drive Composer entry. FUNCTIONAL:

Technical discussion, Scope of works Analyzing, Scheduling & facility arrangements and Documentation, Team management.

Input / Output List mapping, PLC Logic development, SCADA Screens development

Electrical wiring verification, Conducting FAT & Testing the Panels.

Site commissioning, Project Handover, Technical support & Troubleshooting.

Prepare Operation Manual and documentation.

ORGANISATIONAL SCAN

Since June’16: FORMOPLASTIC CONTROLS (P) LTD, Chennai as PLC Programmer. Jan’16-June’16: Techser Power Solutions Pvt Ltd, Bangalore as Service Engineer. PROJECTS OVERVIEW

Title:

“Material Handling Luffing Stacker Machine” for M/s. Nirma Limited, Bhavnagar Gujarat.

Hardware: Siemens S7-300(CPU313C-2DP)

Software: Totally Integrated Automation V13, Starter, Win CC. Field Devices: MFM PAC3200, Inclinometer, Travel Encoder, Proximity Protocol: Profibus

Description: Single Boom Slewing & Luffing Stacker is commonly used to make stockpile on both side of the track to form triangular or trapezoidal stockpile and this machine can Form all type of Pile i.e. ‘Chevron’, ‘Cone Shell’ and ‘Windrow’. Sinamics G120 Drive CU250S-2DP used to move the Travel (Machine) for variable Speed. Wireless Communication Checked with ABB DCS.

Title: “Material Handling Side Scraper Reclaimer Machine” for M/s. Nirma Limited, Bhavnagar Gujarat.

Hardware: Siemens S7-300(CPU313C-2DP)

Software: Totally Integrated Automation V13, Starter, Win CC. Field Devices: MFM PAC3200, Inclinometer, Travel Encoder, Proximity Protocol: Profibus

Description:

A Reclaimer is a large machine used in bulk material handling applications. A Reclaimer's Function is to recover bulk material (Coal). Sinamics G120 Drive CU250S-DP used to move the Travel (Machine) & Hoist Up/Down for variable Speed. Wireless Communication Checked with ABB DCS.

Title:

“Material Handling Side Scraper Reclaimer Machine” for M/s. JSW cement Toranagallu, Karnataka.

Hardware: Siemens S7-300(CPU313C-2DP)

Software: Totally Integrated Automation V13, Starter, Win CC. Field Devices: MFM PAC3200, Inclinometer, Travel Encoder, Proximity Protocol: Profibus

Description:

A Reclaimer is a large machine used in bulk material handling applications. A Reclaimer's Function is to recover bulk material (Coal).Sinamics G120 Drive CU250S-DP used to move the Travel (Machine) & Hoist Up/Down for variable Speed. Wireless Communication Checked with ABB DCS.

Title: “2400KLD Condensate Recycling RO Plant” for M/s. EID Parry Nellikuppam Tamilnadu.

Hardware: ABB AC800 PM851, Proface HMI.

Software: Control Builder6.0, GP-Pro EX.

Field Devices: Proximity, Flow meter, Limit switch, Pressure Transmitter. Protocol: RS 232

Description: 2400KLD Condensate Recycling RO Plant PLC & MCC Panel Commissioning and Programming. Reverse Osmosis (RO) plant process has a scientifically unique process to purify water. The filtration process includes adequate usage of cellophane-like membranes for distinct Disinfected water from contaminated water.

Title: “2400KLDCondensateRecyclingROPlant” for M/s. M/s. Otsuka Pharmaceutical Co Ltd, Ahmadabad Gujarat

Hardware: Mitsubishi FX-5U, Gs Series HMI.

Software: GX Works3 GT Designer V1 (Mitsubishi HMI). Field Devices: Proximity, Flow meter, Limit switch, Pressure Transmitter. Protocol:

Ethernet, Mitsubishi Fx5U CPU to Fx5U CPU Communication Done (Master & Slave) Through Ethernet For 200m Distance.

Description: 2400KLD Condensate Recycling RO Plant PLC & MCC Panel Commissioning and Programming. Reverse Osmosis (RO) plant process has a scientifically unique process to purify water.

The filtration process includes adequate usage of cellophane-like membranes for distinct disinfected water from contaminated water.

Title:

“Centrifugal Process Machine” for M/s. DANGOTE SUGARS Savannah Sugar Company Limited, Nigeria.

Hardware: S7-1200, TP1200 Comfort HMI, ABB ACS800 Drive. Software: Totally Integrated Automation V14, Win CC. Field Devices: Proximity, Speed Sensor, PTC Thermistor, Thermometer (KTY84 Silicon Temperature Sensor).

Protocol: Ethernet,RS485(Modbus RTU)

Description: PLC panel with ABB AC880 Drive for fully pneumatic controlled centrifugal machine Commissioning And Programming. PLC to Drive rs485 Communication established and PLC to HMI Ethernet Communication also established.

Title: “MainLTPanelDGAutoSynchronization” for M/s. Clariant Chemicals Ltd Cuddalore.

Hardware: Mitsubishi FX-5U, Weintek HMI.

Software: GX Works3, Easy Builder

Field Devices: PM3250 Multifunction Meter.

Protocol: Ethernet, RS485

Description: Main LT Panel DG Auto Synchronization (PC3.3, Microprocessor/ Relay Based AMF Control Panel DG Controller). MFM to Fx5U CPU rs485 Communication established for read all MFM values.

Title: “IMCC & UMCC Panel ” for M/s. Tata Chemicals Limited Mambattu, Andhra Pradesh.

Hardware: Pro C, Pro V, Current Measuring Module & Sinamics G120 Drive CU250S-2DP

Software: Totally Integrated Automation V15, Simocode ES Sirius Engineering. Protocol: Profibus.

Description: IMCC & UMCC Panel Commissioning and Simocode Programming done for DOL & RDOL Feeder with Basic unit of Pro C, Pro V & CMM Module. Profibus Communication Checked with Siemens S7 400.

Title: “Centrifugal Process Machine” for M/s. DSCL Sugars Hariawan, Uttar Pradesh.

Hardware: ABB AC500 PM554 ETH CPU, CP604

ABB HMI, Axis RS85 to Profibus Slave Converter and ABB ACS880 Drive, Masibus RTD.

Software: Automation Builder V2.1, Panel Builder600. Field Devices: Proximity, Speed Sensor, Limit Switch, PTC Thermistor. Protocol: Ethernet, RS485.

Description: PLC panel with ABBAC880

Drive for fully pneumatic controlled centrifugal machine Commissioning and Programming. PLC to ABB ACS880 Drive rs485 communication established.

Title: “500TPH Cement Plant Commissioning” for M/s. National Cement Pvt Ltd, Nepal.

Hardware: ABB AC500 PM591 TH, Zenon SCADA, ABB 580 Drive Software: Automation Builder V2.1, Zenon SCADA.

Field Devices: Proximity, RTD Pt100 Motor Temperature, Position Transmitter, Limit Switch, Pressure Transmitter, PTC Thermistor.

Protocol: Ethernet, Profibus, Modbus RTU.

Description: PLC panel for 500THP Cement Plant Automation 1. Grinding section, 2.Fly ash & Material Handling System 3. Silo Extraction

& Packing Plant 4.Plant Air Systems. Zenon Software Redundancy Successfully Done.

SIGNIFICANT HIGHLIGHTS

At FORMOPLASTIC CONTROLS (P) LTD:

Successful Engineer & completed 500TPH Cement Plant Commissioning & Software redundancy In Zenon SCADA.

Successfully Commissioned 2400KLDCondensateRecyclingROPlant with ABB AC800 CPU PM851.

ACADEMIC CREDINTIALS

2015 Bachelor of Engineering-Electrical & Electronics Engineering from Government College of Engineering, Bargur, ANNA UNIVERSITY, Chennai. Secured 6.70 CGPA PERSONAL DOSSIER

Date of Birth: 22th July, 1994

Sex: Male

Nationality: Indian

Permanent Address: 1/373, Kejalnayakkanahalli,

Begarahalli (po), Palacode (tk),

Dharmapuri (dist.) 636808, Tamilnadu, India.



Contact this candidate