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Engineering Design

Location:
Chennai, Tamil Nadu, India
Posted:
March 12, 2020

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Resume:

RESUME

Name: Surjya Narayan Nayak

E-Mail ID: adb9if@r.postjobfree.com

Contact No.: +91-985*******

OBJECTIVE:

To work in your esteemed organization where I can prove my technical and functional expertise and work towards the growth of the organization. Willing to work as a key player in challenging & creative environment.

WORK SUMMARY: (4yrs. 2mos. Industrial Experience.)

Innovative design of Automobile Interior & Exterior trim. – 2yrs.

VAVE & Should costing for Vascular catheters. – 6months.

NPD and Sustenance Engineering for AED (Defibrillator). – 1yrs 8mos. KEY EXPERTISE:

Well versed in handling Automobile Interior and exterior Trims Design using CATIA V5.

Re-mastering in Part modelling & Surface design.

Creating master section B- surface.

Skilled to work with body concept using Boolean operation.

Effective Creator of Engineering features at B-side using Power Copy with provided tooling direction.

Proficiency in handling Advance Generative Shape Design tools like surface tool, operation tool etc.

Implementing Design guidelines on Plastic Molded Parts.

Proficiency in 3D Solid & Surface modelling, assembly & drafting.

Implemented VAVE & Should costing for cost-cutting operation of Vascular catheters.

Obtained Six Sigma yellow belt in VAVE project.

Executed key role in NPD and secondary role in Sustenance Engineering for AED (Defibrillator).

Creation of PCB outline and provide guideline for use.

Hands on experience in CAD integrated manufacturing software DFMPro for SolidWorks.

Sound knowledge in DFM.

Implementing GD&T in drafting parts.

Tolerance Stack-up Analysis.

Good knowledge of Plastic Materials, Injection Molding Process, Tooling. DESIGN TOOLS:

Surface modeling, Solid modeling, Drafting &Assembly design

- Extensive expertise in Catia V5

- Well versed in SolidWorks – 2017 & 2018

KNOWLEDGE ON STANDARDS:

IEC 60529, 60601-1, UL 94, ISTA 2A, ASTM for Plastics & Foam Materials.

MIL STD 810F (Shock & Vibration)

ISO 13485 Medical device

Professional Experience: 1

Rheomold Engineering Solution LLP, Pune. Nov 2015- Oct 2017 Projects Handled: Door trim, IP trim, Pillar, Exterior trim Skill/Tools: CATIA V5

Projects: Overhead Console Centre, Pillar

Scope of Work: Objective of this project is to find tooling feasibility by draft analysis. Creation of solid body and making B- side features.

• Checking Styling surface for tangency continuity.

• Performing draft analysis to check tooling feasibility.

• Creating B surface from styling Surface and making the surface closed.

• Converting the closed surface as solid.

• Creation of B side engineering features in the direction of main tooling direction. Project: Map pocket

Scope of Work: Objective of this project is to find tooling feasibility by draft analysis. Creation of B- surface as per master section. Creation of solid body and making B- side features.

• Checking Styling surface for tangency continuity.

• Performing draft analysis to check tooling feasibility.

• Creating B surface from styling Surface based on the given master section and making the surface closed.

• Converting the closed surface as solid.

• Creation of B side engineering features in the direction of main tooling direction. Projects: Door Trim Carrier, Arm rest, Knee bolster, IP Substrate Scope of Work: Objective of the project is to make non-parametric to parametric model.

• Extracting the Styling Surface.

• Checking the thickness and offsetting the surface with the help of measuring tool.

• Creating the internal engineering feature using Body and Boolean concept.

• Placing features using Power copy on specified locations. Project: Elbow guard cover

Scope of Work: Objective of this project is to find tooling feasibility by draft analysis. Creation of solid body and making B- side features.

• Replacing styling surface from the older model to revised updated model.

• Checking Styling surface for tangency continuity.

• Creating B surface from styling Surface and making the surface closed.

• Converting the closed surface as solid.

• Creation of B side engineering features in the direction of main tooling direction. Professional Experience: 2

HCL TECHNOLOGIES LTD, Chennai. Oct 2017- Till Date Project executed: Vascular Catheter Design Consolidation Scope of Work: Reduce COGS by $400K / annum (Cost Optimization)

• Consolidation of vascular catheter variants.

• Tear down analysis and review as a number of assemblies.

• Generating ideas on design changes, manufacturing process changes & from standardization of inputs.

• Alternate manufacturing process flow for cost reduction.

• Suggest alternate materials for cost reduction.

• Analyzing viability of process and design changes.

• Do should costing to get the actual investment of the process. Project executed: Defibrillator (AED)

Scope of Work: Developing an IP54 rated Defibrillator considering all system requirements.

• Deriving Mechanical requirements from System requirement specification.

• Generating concept ideas for several features.

• Conducting Brainstorming session, evaluating and finalizing concept idea.

• Verify Human factors and design validation for individual ideas.

• Build Mechanical Development Plan including all the child parts.

• Developing CAD model.

• EE integration:

- Assembly Engineering of concept design with EE integration.

- Harness routing design requirement.

- Review with EE team and finalization of Engineering design.

• ID integration:

- Enclosure design update with ID review.

- ID ergonomics support.

- ME Review for High Level DFM/DFA

• Creating DFM reports and resolving manufacturability issues.

• Create Drawing-initial Proto.

Roles & Responsibilities:

Responsible for delivering the output and coordinating with the team to ensure all customer requirements are considered before delivering to the client.

Coordinate in working towards technical inputs from customers for initial phase.

Conducting review meeting and follow up.

EDUCATION AND QUALIFICATION:

Completed B. Tech. in Mechanical Engineering – 6.91 CGPA

Completed Diploma in Mechanical Engineering – 71.5 %

Completed HSCE in Odisha State board School – 68.13% Declaration: The information furnished above is correct to the best of my Knowledge. Date:

Place: (Surjya Narayan Nayak)



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