Engineer Engineering

Objective

Full time employment in engineering

Education

Iowa State University, Ames, IA Graduated Spring 2017 B.S. Industrial Engineering, Technical Sales minor Technical Skills

• Kaizen

• Value stream mapping

• Design-for-manufacturing

Experience

LEAN Continuous Improvement Engineer, PJ Trailers

August 2018 – Present, Paris, TX

• Applied design-for-manufacturing to various models, saving $540,000 in material and labor costs per year.

• Converted weld bay building of trailers to assembly line, compressing manufacturing space by 20,000 sqft and resulting in $500,000 in annual savings, and $900,000 in productivity gains

• Led three kaizen events that increased paint quality from 40% first pass yield to 75% in two months

• Developed standard work and line balanced finishing line, saving $280,000

• Aided in the training of 60 people in company's lean manufacturing transformation across three factories

• Managed steel yard organization project, reducing space by acre

• Designed reusable pallets that eliminated waste and allowed for better ergonomic material retrieval

• Led the development of multiple new model manufacturing lines in Mexico facility Industrial Engineer/Supervisor in Training, Blueprint Robotics August 2017-June 2018, Baltimore, MD

• Managed completion and packaging of prefab residential wall units o Factory installation of doors and windows

o Packaging (400 feet of produced walls per day)

• Conducted time studies and used design for manufacturing to implement process changes, which increased production line output by 40%

• Developed a flexible packaging method:

o Saved an estimated $4,000 in annual shipping costs o Increased operator uptime from 50% to 87%, saving an estimated $30,000 in annual labor costs

• Used monthly 5S and safety audits to identify and implement factory area improvements Production Engineering Intern, Blueprint Robotics

Summer 2016, Baltimore, MD

• Prototyped and developed packaging system that saved an estimated $400,000 in material and labor costs during first three years of production

• Analyzed factory floor flow and designed material handling carts

• Researched and initiated consultant relationships, which became long-term ETHAN OSBORN 614-***-****, *****.*.******@*****.*** 201 McKinney Village Pkwy Apt 2287, McKinney, TX, 75069

• Poke yoke

• Time studies

• 5S

• Standard work

• Kanban systems

• Takt time

Industrial Engineering Student Consultant, TugKay Consulting Spring 2017, Ames, IA

• Saved $900,000 in operating costs for the first year of production

• Applied value analysis to improve ergonomic design and reduce cost of the company’s new virtual reality cave

• Reduced manufacturing space by 57%

• Won the Industrial Engineering Capstone Design Project top prize Computer Skills

AutoCad, Oracle OTM, Python Programming, RSLogix, SketchUp, SolidWorks, VBA

Contact this candidate