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Engineer Quality, inspection, industrial instruments, field instrumen

Location:
Bangalore, Karnataka, India
Posted:
November 30, 2019

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Resume:

VIJESH KURUP- Mobile: +91-918*******(watsapp), 782******* ************@*****.***,

*****.******@*****.*** Page 1

VIJESH VIJAYAN KURUP

Mobile: +91-918*******(watsapp), 782******* Skype Id: kurup_vijesh E-Mail : ************@*****.***, *****.******@*****.*** PROFILE SUMMARY

A highly efficient, methodical and talented Professional with over 10 years of experience of developing and implementing effective Quality Processes in Oil and Gas, Electric & Automation Industries

Possessing a good understanding of Calibration / Testing, Installation Inspections, Warehouse/Yard Material Inspections, customer technical support, supplier quality, warehouse, inventory and customer claim process.

Strong customer service experience, and a background of achievement in supporting all levels of management & working to set schedules and deadlines

Clear understanding of the industry, technology trends with the distinction of instituting quality techniques to achieve product excellence at the lowest overall cost

Gathered good analytical and troubleshooting skills with proven ability in driving numerous quality enhancement, process improvement and cost savings initiatives

WORK EXPERIENCE

May'18- Present: Seeh Al Sariya Engineering LLC, Muscat Position: QC Inspector E & I

Projects Handled: Petrol Development Oman

Title : Off-plot Mechanical Contract, Central Projects Delivery Role:

Leading the Inspection activities for electric and instrumentation works in construction of oil and gas pipeline/ flow line across stations, Oil well pads, high pressure gas well pads

Familiar with Fibre optic cable installation, instrument installations, transformer/ rectifier installations, local panels and JB's and testing activities along the pipeline and independent paths

Hands-on experience in ICCP systems for CS and DSS pipelines

Activities carried out include Review and implementation of QPR's, ITP's, AFC with respect to PDO specifications and shell Design and Engineering practices

Teamed up with the construction personals and client representatives in successfully implementing the quality in the construction activities

Job includes logging the RFI's, ITR's, test equipments, punch lists, Observations and NCR's

Maintain the test pack/ dossiers for all the related inspection activities carried out for each wells and pipelines for timely submission to the client

Highlights:

PDO approved Quality Inspector for electric and instrumentation Jul'10- Feb'17: Schneider Electric FZE, Dubai

Position: Supplier Quality Engineer- Instruments and electrical materials VIJESH KURUP- Mobile: +91-918*******(watsapp), 782******* ************@*****.***, *****.******@*****.*** Page 2

Role:

Steering activities related to receiving, inspection of all type of construction materials (Trunkings, fittings, manifolds, cable glands, etc.), industrial instruments (transmitters, switches, gauges, valves, etc.), panel building

(PLC, MCC) materials, automation based modules and connectors, electrical equipment (MCB's, heavy duty capacitors, Reactors, UPS, Invertors and batteries, etc), security systems, PC's and servers from the supplier

Incorporated new plans and corrective actions that include documented QCP's and flowcharts for inward inspections, Quarantine procedures, warehouse procedures, warehouse visual management as per ISO 9001/ 14001 systems and also been part of continuous improvement panel.

Managed Receiving material inspections and ensured Non conforming materials are claimed and replaced with the supplier immediately on Identification.

Retaining the quality of the materials by managing a quarantine area for non-conformance materials.

Ensured the data accuracy is achieved for the users to follow on material status and to generate KPI's.

Participated productive SIM meetings with the Project teams, supply chain and production teams as part of project development plans.

Monitored supplier performance by collating the inspection logs and KPI's to generate monthly / quarterly / yearly analysis and thereby acting on it for better results.

Worked on temporary contract with CS&Q team after Sep16 till Feb 17 Highlights:

Managed the flow of free issue goods from clients for sub-contracting jobs.

Essayed a key role as an active member in 5S Implementation in the plant and warehouses

Registered significant reduction in the cost of non-conformance by constantly taking up with purchasers and suppliers

Jan'08-Mar'10: Consolidated Contractors International Company (CCIC), Qatar Position: QC Inspector Instrument

Projects Handled:

Title : RASGAS Onshore Expansion Project - LNG Train 6&7 / AKG-2 Period : Jan'08-Nov'09

Title : Qatar Gas 3&4-QCS LNG Onshore Expansion Project Period : Dec'09-Mar'10

Role:

Teamed up for review and successful implementation of Quality Control Procedures (QCPs) and Test Plan (ITP's) for Inspection; liaised with main Contractor, Sub-contractor, Vendors, Construction Engineers, Charge/Hand, Foreman and Technician for daily inspection activities.

Witnessed PRV Pop Test and seat Integrity Test as per API 527

Monitored activities for all type of transmitters and indicators like flow, pressure, temperature, etc. including:

Conventional and smart type transmitters of Yokogawa, Foxboro, Rosemount-Emerson; on-off and control valves of Pibivisse-Biffi, orbit valves, fisher valves, Metso automation, Rotork MOV'S, Neles Jamesburry, Valtek, with DVC6000 series smart Positioners, Topworx DSP position transmitters and ASCO SOV'S

Switches like pressure, level & temperature

Monitored inspection of:

Earth cable laying; verify installation of instruments, cable trays, conduits, junction box, cable laying in trenches, etc.

Cable insulation resistance and continuity testing of instrument and electric cables

Panel and console installation / mounting in Instrument Technical Room (ITR)

Oversaw Resistance and Capacitance Test of trunk cables in foundation field bus

Monitored tests on continuity, splicing and termination and OTDR test of fibre optic cables, installation of PAGA systems, CCTV equipment and telephone systems

Monitored inspection on battery and power testing, test on motors and drives, earth ground testing's.

Anchored installation and pressure / leak testing for impulse line tubing's and instrument air tubing /piping.

Well conversant with P&id, hook up, termination drawings, etc. VIJESH KURUP- Mobile: +91-918*******(watsapp), 782******* ************@*****.***, *****.******@*****.*** Page 3

Maintained an updated record of documents like Request for Inspection copies (RFI), certificates of inspected instruments and test equipment

Conduct surveillance inspections, Prepared Punch Lists, Non-Conformance Reports (NCR), Damage Reports & Follow Up Corrective Action plans

Discussed constraints and progress at site with the client quality. Highlights:

QATARGAS (Client). CTJV (Main contractor) and CCC (company) Quality awarded certificates of appreciation for this role

Mar'07-Dec'07: Pentax Engineering Pvt. Ltd., Mumbai Position: Customer Support Engineer-Trainee in the electronic division Projects Handled:

Gas Detection and Monitoring systems installed in various LPG bottling plants that include ONGC, HPCL, BPCL, ELF- Mangalore, Cochin Refineries, Mathura refinery, etc Role:

conducted maintenance and calibration of gas detection and monitoring systems that include Gas sensors, transmitters, Mimic panels, HMI configuration, Hooters, etc

Troubleshooting transmitter cards, FTU cards, channel modules, mimic panels, annunciators, etc

Supported sales and finance for timely repayments.

Generated reports to customers with recommendations on replacement of defective parts when necessary

Teamed up in surveying for expansion projects.

May'06-Feb'07 Standard Instrumentation Systems, Mumbai Position: Trainee - Customer Support Executive-(Part Time Employment) Role:

Worked in sales and services of power Invertors, UPS and battery systems EDUCATION

13 Jun 2015 E-MBA (Total Quality Management) with 73% Kazian Global School of Business Management, Mumbai, India Distance Learning

13 jul 2007 Diploma in Electronics and Communication-3 yrs with 70% Navjeevan Education Societies Polytechnic, Maharashtra State Board of Technical Education, Mumbai 2004 12th-HSC Science

Royal Junior College- Mumbai, Maharashtra State Board of Higher Secondary Education, Pune TRAININGS

One day training on effective communication as part of Schneider electric employee development program.

Completed many other Schneider electric e-learning modules in Supplier Quality Management, best practices for picking, packing and shipping, CS&Q Overview, SQC (Statistical Quality control), Brainstorming, C&E Analysis, HR matrix, etc.

Two-day training on ISO 9001:2008 QMS Internal Auditor by BSI, Dubai in Dec '13.

Two-day training on ASQ-CQIA (Certified Quality Improvement Associate) from Sitespower Training Centre, Dubai in Jul '13- (Achieved ASQ score of 470 dated 13 Dec 2013 member no-65172511)

One day Program of Instruction on Basic Fire Fighting / Fire Warden from Eurolink Safety, Dubai in Apr'12

Has also attended RASGAS/QATARGAS safety trainings and inductions on PMC, H2S, Confined space, escape mask trainings

VIJESH KURUP- Mobile: +91-918*******(watsapp), 782******* ************@*****.***, *****.******@*****.*** Page 4

IT SKILLS

MS Word, Excel, PowerPoint & Outlook

Oracle Application for Inventory, Purchase Orders, Talent Links, etc.

SAP for purchase order retrieval.

IBN Lotus Notes

Internet Applications

EXTRA MURAL ACTIVITIES

Thane district level player of softball and handball also a participant and winner of many individual and team games at schools and at work

Social networking in Face book, Linked-in, Spice-a Schneider electric intra network, etc PERSONAL DETAILS

Date of Birth : 26th November, 1986

Nationality : Indian

Marital Status : Married

Languages Known : English, Hindi, Malayalam, Tamil and Marathi No. of Dependents : 3

Passport No. : P4930887 (Expiry on 01st Dec 2026)

Driving License : Light Motor Vehicle - UAE (Expiry on 20/12/2021) Light Motor Vehicle - India (Expiry on 23/08/2032)



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