Lead Control Systems Engineer
Resume:
Rajesh Kumar +91-984******* *********@****.***
Rajesh Kumar
No.42, Srinivasa Nagar, Kithaganur, KR Puram, Bangalore, India
*********@****.***
https://www.linkedin.com/in/rajesh-kumar-527007182 OBJECTIVE
Seeking a Control Systems Engineering position in the Controls integration or manufacturing fields where I can utilize my knowledge and experience that will prove effective towards the growth and development of the organization.
PERSONAL STATEMENT
I am a skilled and successful automation and control systems engineer with 9+ years of experience in industrial automation sector. Having worked in multiple projects on both green and brown field plants. Proven record of success completing multiple projects on time and under budget, with onsite management of multiple vendors and clients. Highly competent in PLC programming and Rockwell Automation products. Team player that is motivated, analytical, and technically competent. Currently looking for a role that complements my skill set and experience. WORK HISTORY
General Motors
Technical Centre India
Bangalore
December 2014 - Present
Lead Control System Engineer
Managing & execution of body shop tooling, GA shop and press equipment related projects in various GM Plants.
Monitor and control projects including project scope, issues, risks and schedule. Manage issues to closure.
Communicate project status and ensure all stakeholders are aware of progress through project meetings, status reports and milestone reviews.
Coordination with global team, suppliers to adopt the technology changes in the GMIO and global projects.
Develop standard operating procedures for both the production and maintenance departments.
Provide controls support for equipment development and process improvements from concept to full implementation.
Developed, wrote, debugged, installed, and managed PLC, HMI, and OPC programs to control process equipment.
Responsible for all the controls specification, component selection, design, reviews, project timing, testing & buyoff’s, Installation, commissioning & hand over to the respective plants.
Experience in machine controls design, robotic controls and programming.
Responsible for section of robots, tool changer & work with simulation team for robot simulation required for the project.
Responsible for deploying GM global press controls standards, safety requirements across all new projects & possible retrofit projects.
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Rajesh Kumar +91-984******* *********@****.***
Responsible for training suppliers, plant teams, to adhere to GM standards.
Support initial high level study on selection of bill of equipment, process with various country leads, functional leads in compliance with GM standards.
Manage multiple projects at different locations within or outside country along with resource management of in- house & at local plants.
Tested, automated and whitelisted software to be used in secure environments.
Established best practices and innovative solutions to enhance production rates and quality of outputs.
SSOE Consultancy India
Mumbai
October 2013 – November
2014
Control Systems Engineer
Completes recommendations for ideas related to
productivity improvement, cost reduction and improvement in customer satisfaction.
Manages, coordinates and designs or assists in design of control related projects.
Provide technical support and instruction to staff and/or customers regarding equipment standards, assisting with specific, difficult in-service engineering.
Support project manager in project planning and execution from inception to completion.
Support project manager with project approval, control system & instrument engineering design review,
procurement, construction, and be on site for
commissioning/ start-up.
Prepared automation concept and control drawings according to client's specifications.
Completed automation of functional and regression testing. CEMA Automation India
Chennai
April 2011 – Sept 2013
Control Systems Engineer
Conducted instrument troubleshooting during
commissioning and checkout processes.
Performed all design reviews for team consideration in regular meetings.
Performed regular testing and evaluation of instrumentation designs.
Reviewed engineering design proposals and completed drawings to determine feasibility of each plan and assess conformance with both safety and sound engineering practices standards.
Evaluated installed electrical equipment and systems to isolate faults and implement corrective actions.
Created, aligned and optimized electrical instrumentation and testing equipment.
Rajesh Kumar +91-984******* *********@****.*** QUALIFICATIONS
Hindustan College of Engineering/ Anna
University
Chennai
2007 - 2010
Bachelors of Engineering (Electronics and
Communication)
Government Polytechnic
Port Blair
2003 - 2006
Diploma (Electronics and Communication)
TECHNICAL SKILLS
Programmable Logic Controllers (PLC): Rockwell, Siemens, Mitsubishi and Omron.
HMI: AB: Factory talk View Studio Siemens: TIA Portal V11, V13.
Networking: Devicenet, ControlNet, Ethernet/IP, RS232 & Communication using OPC server.
RSLogix500, RSLogix5000, Studio5000, RSLinx OPC, Factory Talk View (RS View) SE, Siemens TIA, TIA Portal, Simatic Manager, Drive Executive, Demo 3D Emulation.
Robotics: Fanuc R2000ib/R30ia, Robots interface with PLC via safety device net & Ethernet.
Robot Teaching: Spot Welding, Sealing, Material Handling & Arc Welding Application, Roller Hemming Application and Tig Brazing.
Drives: PowerFlex 40, PowerFlex 70, Armorstart, Siemens S120.
Integration, commissioning and start-up of plant equipment.
RFID (Siemens and Balluff), Vision (Maxtor and Cognex).
Microsoft Office, Eplan and AutoCAD.
PERSONAL SKILLS
Safety Conscious – I always have a safety mind-set, identify safety concerns, and resolve them with a sense of urgency.
Customer Focused – Asks for and anticipate customer needs, makes all decision to support those need.
Drives for Results – In my role at GM I hold self and others accountable for measurable high-quality, timely and cost-effective results, without compromising the integrity, safety and quality of work.
Learning on the fly – I am an quick learner when facing new problem, experiment and will try anything to find solutions, enjoys the challenge of unfamiliar tasks,
Display high integrity and honesty.
Demonstrate strong technical and professional expertise job knowledge and strive to become a specialized expert.
Demonstrate the ability to solve and analyses own and team’s problem.
Establishes stretch goal – Challenge myself to raise the bar on performance and set specific stretch goal to realize the effort.
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Rajesh Kumar +91-984******* *********@****.*** REFEREES
Anandavel Velayudan
Engineering Manager
General Motors Technical Center India
*********.*********@**.***
S Vasan
Director
CEMA Automation India
******@*******.**
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