Manufacturing Engineer Engineering

SHUBHAM KETOGHANIYA

**** ****** ** ***** ***** CA 95050 USA Email: **************@*****.*** Cell Phone: 551-***-**** SUMMARY

Manufacturing Engineer with experience improving the quality, profitability and processes within the Bridge bearing and Automotive Manufacturing Industries. Demonstrated ability to design new fixtures and prototype for shop floor. Strong understanding of Automotive industry from parts to final assembly of the product. PROVEN EXPERTIES

SAP GUI ( Material Management ), Six Sigma Green Belt, AutoCAD & Catia (3D Models And Layout), Simulation (Arena), LEAN Manufacturing Tools ( 5S, KANBAN, KAIZEN, 5 WHY’S, FMEA Analysis, SPC and Minitab DOE), Process Engineering, Cost Control/ Scrap Deduction, Microsoft Office (Outlook, Excel, Project) EDUCATION

New Jersey Institute of Technology, Newark, USA.

Masters in Industrial Engineering Dec 2018

Rajiv Gandhi Technical University, BHOPAL, INDIA.

Bachelors in Mechanical Engineering June 2014

COURSES WORK

Flex and Computer Integrated Manufacturing, Advance Engineering Statistics, Advanced Topics Operation Research, Automobile Engineering, IC Engines, Total Quality Management, Project Management, Project Control and Cost Estimation of Capital Project. EXPERIENCES

Volvo Construction Equipment, Shippensburg, PA, USA Manufacturing Engineer CO-OP, Aug 2018 - Jan 2019

• Created work instructions & BOM for Servos and Small Compactors using SAP, CREO, AutoCAD & PRIMEVIEW.

• Performed root cause analysis (5 why) to reduce the downtime by combining six Kanban material kits on Sub assembly area to save 14.06 mins/kit for Q3 Cost Deployment (Standard Kaizen).

• Updated the master layout for a project of combining two assembly lines.

• Collected data for Cab line rebalancing project also validated the torque on Small Compactor assembly line.

• Designed and created Decal gauge 3D fixture for model DD30B using AutoCAD.

• Worked in team to handle manufacturing and quality issues at assembly lines through GEMBA.

• Built kaizen carts as a color-coded print stand, material handling carts & tester stands. Sanfield India Limited, Bhopal, India

Production Engineer, Oct 2014 - Dec 2016

• I was responsible for providing technical advice and direction to manufacturing operators and internal engineering functions.

• Quality Control: I used to check measurement and machining of the components frequently using Vernier scale and reduced the NCR rate by 15% in first two months.

• Used to create Work instruction reports for batch production orders using Creo Parametric 3D Modeling & AutoCAD.

• Used lean Manufacturing approach to eliminate seven types of wastes in shop floor which leads to increased efficiency of shop floor by% 2.5 in four months.

• I used to analysis WIP report and find out least used and most used resource (worker, labor or any Machine or equipment) and reduced the downtime by 45 min/shift.

Krishna Construction Company, Bhopal, India

Project Management, Intern, Aug 2013 - Aug 2014

• I Maintained project schedule by monitoring project progress, coordinating activities, resolving problems.

• Reduction in transportation cost by 15% for raw material delivery.

• Stashed material and equipment expenses by 5% by negotiating and establishing valuable vendor contracts. PROJECTS

SM Testing: Design of the simulation process of a manufacturing with the number of labor and other resources required for the process. Analyzing and reducing the overall production cost of the production system by redefining new machine and labor hours considering the MTBF of the machines using opt QUEST in Arena. Vehicle Mileage Analysis of BMW 3-Series: Organized and structured a plan for which factors affecting the mileage of BMW 3-series car. Using data from 56 runs of screening the factors, we examined the factors that have significant impact on the response (mileage). Implemented One-way ANOVA on the data sets and analyzed the data sets using Excel, SAS and Minitab

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