Engineer Quality
Resume:
ELANGO E
Somu nagar,
Medavakkam,
Chennai 100.
Mobile:+91-979*******
E-mail:****************@*****.***
OBJECTIVE
Experienced in the field of quality management of Machining quality, RQA, Conducting & scheduling internal quality audits, Deliver quality controls and enhancements to proactively address problems and improve product quality, manufacturing flow, customer satisfaction and bottom-line results.
EXECUTIVE SUMMARY
*Quality Control * Process Improvement * Shop floor Tour & Audits
* ISO/TS16949 * PFMEA * Documentation
*Quality Management * PPAP/MSA/PPM/CMM/GD&T
* AutoCAD,Nx- CAD,Nastran,& MS Office
Layout Inspection Report verification on monthly basis and take corrective action for deviations.
Utilized SPC data to identify out of control conditions and calculate supplier capability.
Lead cross functional teams through the 8D process to identify the root cause of failures.
Provided over 125 8D reports to multiple customers and initiated 11 corrective actions.
Experienced with interpreting engineering drawings and creating inspection methods and aesthetic specifications.
Increased a key customer’s supplier scorecard approval rating from 48% to 80%.
Updating SPC (process capability study) and PMC (process monitoring chart) as per customer plan.
Take Permanent corrective action for Customer Rejections and supplier complaints and in house issues.
Preparing quality alert (QA) and VCS (Visual Complaint Standard) to find out OK and NOT OK part.
Attending customer complaints and taking corrective action & 8D report submissions.
Documenting patrol inspection registers and first off/last off register in daily basis to check the records.
Updating the number of rejection quantities in rejection register in a regular basis.
Creating IIP (Incoming Inspection plan) for every job running in supplier end for updating IIR.
Updating Incoming inspection report (IIR) for plating, coating, moulding and other operations from supplier.
Verifying the calibration of instruments via calibration register and updating it per year.
To maintain MOM (minutes of meeting) register and giving information to the concerned operators.
Maintaining the predictive, preventive and breakdown analysis of tool and verifying the tool life for each and every machines running in operations (drilling, grinding, milling, cutting, facing, turning, Reaming)
Updating tool history card maintenance, component status card and material identity card. PROFESSIONALEXPERIENCE
ASHOK LEYLAND LTD., Period : JUN’ 2018 to Present
QUALITY INSPECTION AND PROCESS QUALITY – QA & QC(Dept) Work exp: 1.2 Years Main Role:Receiving inspection of GEARS AND CHILD PARTS from store and it has been audited and supplied to internal customer.
Core Area: Quality control, Quality assurance, NCP, PPM, SAP, BOM, PFMEA analysis.
Investigated customer complaints, conducted root cause analysis and developed corrective actions (CAPA).
Accurate Bill of Materials (BOM) Management and Material Data Master (MDM) management in different Systems.
Analyzing Bill of Materials, Parts for obsolescence/Replacement/Alternate and life cycle Management.
Get an Engineering/BOM Change Request (BCR) from Client for any changes or Updating in BOM.
Discuss with a Planner, how the Current Stock is Consumed.
Collect the Support Documents in the form of CAD file, Data Sheet or P&ID diagrams.
Collection of Missing data’s, directly reach to collect those Equipment data from Client side.
When ECO is approved, ECN is sent to Product Development Management Team to get the Approval from Production Manager, Planner, Process Engineer and Testing Engineer Handling line quality issues in GEARS and SUBPARTS ASSEMBLY and analyse for finding the root cause
Daily monitoring on inspection activities at shop floor
Implementation of POKA-YOKE TO eliminate customer complaints and scrap reduction
Daily scrap monitoring and implementation of quality improvement activities
Co-ordination with production engineering in reviewing PFMEA,control plan. ENNLITE INDUSTRY., Period : JAN’17 to MAR’18
QUALITY ENGINEER Work experience: 1.2 YEARS
Main Role: PROCESS QUALITYof internal machining has carried various operation and it has been inspected as per control plan standard with an reference to ENGINEERING DRAWING.
Core Area: Quality control & Assurance, Incoming material Quality, FMEA, PPAP.
Responsible for supplier and customer APQP, PPAP for NPD parts.
Develop Sheet metal blank using 3D/2D software packages for New-Product approved by customers.
Participated in customer quality audits and responded to findings.
Involved in six-sigma (cost reduction), statistical capability studies, continuous improvement and safety.
Manage the shift quality issue in the shop.
Analyze the quality problem in the shop and take corrective action to avoid deviation in the quality.
Materials selection for press tools, welding fixture and receiver gauge,
Responsible for sorting and segregate the NC Extruder products from tire building and in the shop.
Assure the process/product, by putting periodic checks on the product/process characteristics.
Responsible for Initial Sample approval SAC (Sample Approval Copy) to Bulk lot approval.
Implementing the POKA YOKE in press shop tools and welding fixtures.
Support the team for press Laser cutting, Wire cutting, Machining and Heat treatment process.
DOMAIN SKILLS
Rejection Trend Chart – PPM (Customer, supplier and in house – overall updates).
Customer incident tracking – Daily and monthly wise graph update/ 5S updates.
Cause & effect diagram - 5M - Fish bone diagram study/ Kaizen tree and factor study.
APQP/ PPAP/ MSA / FMEA /CP /PFR/ SPC /PMC/Layout plan update (per month).updates.
Quick Response Six Sigma tool QR6S update/ 7QC tools/ POKA YOKE/ procedures. INSTRUMENT USED
CMM, P40- Klingelnberg,Rondcom,Contour,Tesa Height Master.
Profile Projector – Digital / Analog (Dynascan).
Material Hardness Tester – Vickers method.
Roughness Tester – SurfTest (Mitutoyo – SJ410).
Quality Instruments – Gauges/All Equipments.
ACADEMIC CREDENTIALS
Master’s Degree in Thermal Engineering
Mohamed Sathak A.J. College of Engineering (MSAJCE), ANNA UNIVERSITY, Chennai,
CGPA 7.899, 2014-2016.
Bachelor’s Degree in Mechanical Engineering
Vi Institute of Technology (viit),ANNA UNIVERSITY,Chennai, CGPA 6.322, 2009-2013.
Certificated in
Diploma In Capacity Building Training Programme On Design,Installation And Maintenane Of Small Turbines,[National Institute of Wind Energy (NIWE) Ministry of New and Renewable Energy, Government of India],2017.
High School
Christ The King Mat.Hr.Sec.School
Percentage 62%,2009.
Xth
Christ The King Mat.Hr.Sec.School
Percentage 69.99%,2007.
PERSONAL PROFILE
Known language : English,Tamil
Passport : Available
Status : Single
Date of Birth : August 04,1991.
DECLARATION
I hereby declare that all the details furnished above are true to the best of my knowledge. Place: CHENNAI Signature
Date :
ELANGO E
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