Arun Sayal

Mechanical Engineer In Training (EIT)

Hardworking and dedicated Mechanical Engineer In Training with experience in collaboration and problem solving. Professional experience in various CAD applications and lean six sigma and continuous improvement manufacturing methods with hands on automotive manufacturing knowledge. 5393 Foxmill Court, Mississauga, Ontario

Work Experience

Jr Mechanical Design Engineer

Super Seal Manufacturing Woodbridge, ON

11/2019 - 12/2019

Lead mechanical design engineering and product design division in creating a variety of truck stops and dock seals and high impact doors. Achievements

● Design innovative truck stops and introduced SolidWorks and FEA on new products

● Lead team of 3 engineers in designing and altering existing Customer drawings

● Analyze product development and product life cycle

● Implemented new quality measures to adhere to customer standards and requirements

● Collaborated to solve manufacturing constraints and bottlenecks

● Utilized AutoCAD 2010 - 2019 to design new customer drawings and export to CNC

Jr. Quality & Manufacturing Engineer

RB&W Corporation of Canada Brampton, ON

09/2018 - 03/2019

Provided mechanical engineering support to the quality and manufacturing team for several of the world’s top Automotive suppliers and original equipment manufacturers (OEMs). Achievements

● Continuous Improvement liaison

● Capture and created 8D’s while negotiating supplier chargebacks

● Diagnosed process constraints and issues using Root Cause Analysis (RCAs)

● Facilitated daily production audits

● Provide and analyze internal process Key

Performance Indicators (KPI’s)

● Optimized process efficiency and introduced new

operation to solve repetitive issues

● Assisted in complete product phase cycle from PPAP Initiation to material selection, tool design and Production scheduling

Arun Sayal

Quality Engineering Co-op

RB&W Corporation of Canada Brampton, ON

09/2017 - 12/2017

Design, Review drawings and validate PPAP submissions and adhere to customers QMS and APQP standards.

Achievements

● Assisted with PPAP process and implementation

● Accounted for Gauge Inventory and responsible for Calibration and GD&T

● Collaborated in maintaining and adhering to QMS portion ISO 9001:2015 and IATF 16949 audits

● Communicated with suppliers & customers (FCA, Ford, GM, Tesla) while maintaining scorecards

● Utilize cause and effect diagrams to diagnose production and quality constraints

● Managed and responsible for GM, Tesla, Ford and FCA Failure Mode and Effect Analysis

(PFMEA)

CERTIFICATIONS HELPING OUR COMMUNITY

● Six Sigma Yellow Belt Committee Member

Six Sigma Global Institute Eden Food For Change (EFFC)

● Project Management 06/2017 - Present

iGrow Academy Mississauga, Ontario

ENGINEERING PROJECTS

Supermileage Vehicle 2018

SAE Supermileage is an engineering competition

That requires designing and manufacturing a

single-person, fuel-efficient vehicle.

Capstone Project Windsor, ON

Achievements 01/2018 - 08/2018

● Headed a team of 3 three people

responsible for designing, fabricating

A Rolling Resistance Test Rig.

● DFSS testing and planning to accurately

Design a test method for consistent date

Shell Eco-Marathon Americas Sonoma, CA, USA

Achievements 01/2018 - 04/2018

● Responsible for carbon fibre body

maintenance and design.

● Aerodynamic design and efficiency

improvement while complying with size

regulations and rules

SAE Supermileage Marshall, MI, USA

Achievements 01/ 2018 - 08/2018

● Responsible for carbon fibre body design

● Aerodynamic design & efficiency improvement

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