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Quality Manager

Location:
Pune, Maharashtra, India
Salary:
120000 USD
Posted:
December 30, 2019

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Resume:

AWS-CWI, PT, MT, RT, UT, VT (Level II) Atish Bodekar.

Page 1 of 5

Atish Bodekar

AWS-CWI, PT, MT, RT, UT, VT (Level II)

Kothrud, Pune,

Maharashtra. 411038, India

Contact No. +91-989*******

Email - ada560@r.postjobfree.com

Executive Profile

Accomplished 17+ years experience in Quality Assurance, Quality Control, Quality Management System (QMS) implementation, Inspection, Testing, Project Management, Product Development, Lean Six Sigma (basic), Welding Technology, Non-Destructive Testing (NDT) and Operation Management in Oil & Gas, Energy & Power Sector. Principal Abilities

Comprehensive problem-solving abilities.

Excellent Verbal and Written Communication

skills.

Effective Management, Technical and

Supervisory skills.

Continual Improvement skills in Quality.

Team Management.

Team Leadership.

Smart working abilities.

Ability to deal people diplomatically.

Resourceful, Energetic, Competent, Multi-

tasking and Results-oriented.

Licenses

American Welding Society – Certified Welding Inspector (AWS – CWI) – December 2015 till December 2021

PT - Level II, ASNT, 2007 to 2022- Penetrant Testing (PT)

MT - Level II, ASNT, 2008 to 2023 - Magnetic Particle Testing (MT)

UT - Level II, ASNT, 2008 to 2023 - Ultrasonic Testing (UT)

RT - Level II, ASNT, 2008 to 2023 - Radiographic Testing (RT)

VT - Level II, ASNT, 2008 to 2023 - Visual testing (VT) Training

Emergency Preparedness Training 2010 & 2012 - Safety, First Aid training, Fire Safety, by EMSAFE Solutions. Honors

Internal Auditor (ISO 9001:2008) by TUV Nord India Pvt. Ltd., 2010. AWS-CWI, PT, MT, RT, UT, VT (Level II) Atish Bodekar. Page 2 of 5

Professional Background

Precitech Equipments India Pvt. Ltd., Pune, Maharashtra Jun. 2019 to still working Quality Consultant

• Preparation of Quality Manual, developing Standard Operating Procedures (SOP) and Work Instructions (WI).

• Quality Management System (QMS) implementation through SOP, WI, Classroom & On-job Trainings, Documentation implementation & monitoring, Personal skills development among Quality team members, Welding Qualification (WPS, PQR, WPQ) documents, etc.

• Understanding Customer’s requirements with help of Purchase Order, Project Specification, ITP/QAP, Technical Specification, Drawings with all Department representatives in Project review meeting. General Energy-Management Systems Pvt. Ltd., Pune, Maharashtra Dec. 2015 to Oct. 2018 Sr. Manager – Quality Assurance & Control (HOD)

• Working as a Head of Quality Assurance and Control Department.

• Preparation of ASME U Stamp QA Manual, developing Standard Operating Procedures (SOP) and Work Instructions (WI).

• Company got certified for ASME “U” & “R” stamps in April 2016 after successful completion of ASME Audit.

• Planning, monitoring of entire departmental activities including Raw material inspection / Incoming Material inspection, In-process inspection (Dimensional inspection, Visual inspection), Final Inspection, Painting Inspection, Supplier/Vendor Inspection, Hydro Testing, Pneumatic Testing, Electrical Testing, NDE, etc.

• Daily review of Inspection activities (Accepted / Rejected). Weekly Review Data submission to Top Management.

• Prepared several WPS, PQR & WPQ documents and got TPI/Customer approval after successful trials & (NABL accredited) Laboratory testings.

• Conducted several In-House and on Job Technical Trainings to Technical Office staff and Shop floor Employees.

• Worked as a Project Leader in “Project Shivalik” Phase 1 and 2 for Company’s Developmental Product

“Monolithic Insulation Joint (MIJ)”. MIJ is pipeline product which can used as a Safety device in City distribution to Cross-country pipeline. Myself involved in all project activities like planning of Prototype MIJs, Resources building, Vendor assessments, Procurement initiatives, Inspection & Testing, Painting planning, Welder Qualification, Documentation, Product Manual development, etc. It has been followed in Phase 2 for product range development of various sizes & pressure ratings.

• Rework Monitoring System (RMS) implemented & corrective actions taken to reduce rework percentage.

• Implementing and Maintaining QMS (Quality Management System) documentation as per ISO 9001:2015.

• Planning and Maintaining calibration of instruments & gauges as per calibration cycle.

• Inhouse and Vendors/Suppliers numerous Quality Audits conducted to comply ISO 9001:2015.

• Major Clients are SUEZ Water Technologies & Solutions (Formerly known as General Electrical Water & Process Technologies), Burckhardt Compression, IGL, MNGL, CUGL, Adani, Va Tech Wabag. BBM Acoustic India Pvt. Ltd., Pune, Maharashtra Oct. 2013 to Aug. 2015 Manager – Quality Assurance

• Working as a Head of Department (H.O.D.) of Quality Assurance.

• Plan, Monitor & Control entire Quality Assurance Departmental activities.

• Prepare ITP (Inspection & Test Plan)/QAP (Quality Assurance Plan) for various products as per Customer’s requirement.

AWS-CWI, PT, MT, RT, UT, VT (Level II) Atish Bodekar. Page 3 of 5

• Preparation of detailed MQP (Manufacturer’s Quality Plan) for In-house inspection to ensure complete Quality Assurance system.

• Inward Material Inspection, In-process Inspection, Non-Destructive Examination (NDE) like PT, MT, RT, UT & VT, Final Inspection, Inspection at Vendor end, Coating Inspection like Painting, Powder coating, Galvanizing, etc.

• Product inspection offer to TPI (Third Party Inspection) & Client.

• Preparation of WPS, PQR, WPQ as per applicable codes like ASME, AWS, EN, AS, DIN and acquire approval from TPI/Customer.

• Material used Jobs are in Sheet Metal, Carbon Steel, Mild Steel, Stainless Steel, Galvanized coating, and Pre- coated sheets.

• Documentation like Preparation of MHC (Material Heat Chart), Dimensional Inspection Reports, In- process/Stage Inspection Reports, NDT Reports, Paint Inspection Reports, etc.

• Acquired sound knowledge of International Standards & Codes ASME, ASNT, DIN, ISO, AS.

• Developed Work Procedures for Inward Material Inspection, Storage & Handling Welding Filler Material, Pneumatic Testing, Internal Inspection, etc.

• Steered several In-House and on Job Methodological Trainings to Office staff and Workshop Personnel.

• Products are Acoustic Enclosures, Shrouds, Inlet & Exhaust Silencers, and Pressure Vessels for Refinery Projects, Steam silencers.

• Maintaining QMS documentation for ISO 9001:2008.

• Major clients were GE Oil & Gas, Linde, Alstom and Toshiba in Export Projects & BHEL, Siemens, BGR, Sterling Wilson for Domestic projects.

TATA BlueScope Steel Ltd., Pune, Maharashtra Jan. 2013 to Oct. 2013. Dy. Manager - Quality Assurance

• Working as a Head of Department (H.O.D.) of Quality Assurance.

• Inspection of Pre-Engineered Building (PEB) products.

• Stage inspections at various stages like Fitment inspection, Final inspection & Paint inspection.

• Inspection planning, Documentation control, Supporting ISO 9001:2008 documentation.

• Navigated some Internal and on Job Procedural Trainings to Staff Members and Factory Personnel.

• Maintaining calibration of instruments & gauges as per calibration cycle.

• Material Test Certificate review as per Code & Standards requirements.

• Plan & Monitor NDT activity as per ITP requirement.

• Inspection at Vendor’s place, Monitor & Analysis of Rework, Action plan for continual improvement.

• Preparation Quality Dossier.

• Weekly Rework Analysis, Monitoring rework trends, Effective rework reduction.

• Co-ordination with Client inspection & Third-Party Inspection agency.

• Monitoring effective use of WPS, PQR & WPQ.

• Use of AWS, ASME, SSPC, MBMA & DIN standards/ codes. BBM Acoustic India Pvt. Ltd., Pune, Maharashtra Jan. 2009 to Jan. 2013 Assistant Manager – Quality Assurance

• Working as a Head of Department (H.O.D.) of Quality Assurance.

• Plan, Monitor & Control entire Quality Assurance Departmental activities.

• Prepare ITP (Inspection & Test Plan)/QAP (Quality Assurance Plan) for various products as per Customer’s requirement.

AWS-CWI, PT, MT, RT, UT, VT (Level II) Atish Bodekar. Page 4 of 5

• Inward Material Inspection, In-process Inspection, Non-Destructive Examination (NDE) like PT, MT, RT, UT & VT, Final Inspection, Inspection at Vendor end, Coating Inspection like Painting, Powder coating, Galvanizing, etc.

• Product inspection TPI (Third Party Inspection) & Client.

• Steered several In-House and on Job Methodological Trainings to Office staff and Workshop Personnel.

• Preparation of WPS, PQR, WPQ as per applicable codes like ASME, AWS, EN, AS, DIN and acquire approval from TPI/Customer.

• Material used Jobs are in Sheet Metal, Carbon Steel, Mild Steel, Stainless Steel, Galvanized coating, and Pre- coated sheets.

• Documentation like Preparation of MHC (Material Heat Chart), Dimensional Inspection Reports, In process/Stage Inspection Reports, NDT Reports, Paint Inspection Reports, etc.

• Acquired sound knowledge International Standards & Codes ASME, ASNT, DIN, ISO, AS.

• Developed Work Procedures for Inward Material Inspection, Storage & Handling Welding Filler Material, Pneumatic Testing, Internal Inspection, etc.

• Products are Acoustic Enclosures, Shrouds, Inlet & Exhaust Silencers, and Pressure Vessels for Refinery Projects, Steam silencers.

• Maintaining documentation for Inspection of the jobs/ products as a designated agency at Client location (as a third-party inspector).

• Stage Inspection and Final Inspection of Pressure Vessels, Heat Exchangers, Piping Skids, Tanks, Distillation columns, Structural Steel as per IS, ASME, BS & AWS code.

• Visual Inspection, Pneumatic Testing, Hydro Testing, Welding Fit-up stages, Surface Preparation and Painting, Penetrant Testing, Magnetic Testing, Ultrasonic Testing, Radiographic Testing, Final Inspection stages.

• NDT Practical Trainings conducted for the Organisation.

• Witnessing & preparing documentation WPS, PQR and WPQ for our Clients.

• Raw material and Brought out Item inspection for our clients.

• ISO 9001:2008.

• Our clients are Siemens, NeM, CMI, and Fujairah in Export Projects & BHEL, Wartsila Navy for Domestic projects. Insight Quality Services, Pune, Maharashtra Dec. 2005 to Dec. 2008 Senior Welding Inspector

TATA Motors, Pune, Maharashtra May 2005 to Dec. 2005 Job Inspector in VQA (E & TA)

• Working under Vender Quality Assurance (V.Q.A.) Engine & Trans-Axle Dept.

• Inspection work of TATA Indica & Indigo's Transaxle (Gear-box) components.

• Gained knowledge of various Instruments handling & Inspection methods.

• Acquired knowledge of report writing, maintaining reports, sampling plans & quality plans i.e. Records of ISO Procedure). Uses of fixtures & gauges.

Kulkarni Engineers, Pune, Maharashtra Jan. 2005 to May 2005 Engineer

• My work profile is Production Planning, Follow up, Line inspection, and Dispatch inspection.

• ISO 9001:2000 Company. Supplier of M/s. Bajaj Auto Ltd., Kalyani Brakes Ltd., etc.

• Maintaining Hourly & Daily Production record, Line Inspection record, Pre-Dispatch Inspection (PDI) record TATA Motors, Pune, Maharashtra Mar. 2004 to Oct. 2004 Job-Inspector VQA (Eng. & TA)

AWS-CWI, PT, MT, RT, UT, VT (Level II) Atish Bodekar. Page 5 of 5

• Worked under Vender Quality Assurance (V.Q.A.) Engine & Trans-Axle Dept.

• Inspection work of TATA Indica & Indigo's Transaxle (Gear-box) components.

• Gained knowledge of various instruments handling & inspection methods.

• Knowledge of report writing, maintaining reports, Sampling plans & Quality plans i.e. Records of ISO Procedure).

• Uses of Fixtures & Gauges.

Telco-Car Plant, Pune, Maharashtra Dec. 2002 to July 2003 Job-Inspector in VQA (Eng. & TA)

• Working under Vender Quality Assurance (V.Q.A.) Engine Department.

• My responsibilities involved inspection of TATA Indica & Indigo's Engine components.

• Gained knowledge of various instruments handling & inspection methods.

• Knowledge of Report writing, maintaining reports, Sampling plans & Quality plans i.e. Records of ISO 9000 Procedure.

Shree Vinayak Engineering Works, Pune, Maharashtra May 2002 to Dec. 2002 Quality Supervisor

• Responsibilities involved Inspection & Supervision of Production process, Quality checks for vibration dampers.

• Monitoring & Handling set up of Lathe Machine, Drilling Machine, Assembly machine and balancing machine.

• Supplier of M/s. Hodek Vibration Technologies Pvt. Ltd., Sahajpur Tal. Daund. Education

Diploma in Mechanical Engineering May 2001

MSBTE, Mumbai.

Personal Information

Date of Birth – 18th April 1981

Languages known - Marathi, Hindi, English

References

Mr. Diwakar D. Joshi.

Director, Insight Quality Services, Pune. (Previous Employer) Contact No :- 020-********/ 25462388

Email:- ada560@r.postjobfree.com

Mr. Arunabh Mazumdar.

Director, BBM Acoustic India Pvt. Ltd. Pune. (Previous Employer) Contact No. :- 020-********

Email:- ada560@r.postjobfree.com



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