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Quality Assurance

Location:
Chennai, Tamil Nadu, India
Salary:
4lakhs
Posted:
December 13, 2019

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Resume:

CURRICULUM - VITAE

Vasanthan. M

e-mail:- ************@*****.*** Mob. No:-TN : +91-97-888-**-***

KARNATAKA: +91-72-046-**-***

OBJECTIVE

To Work, learn and grow with an organization to reach a high level in managerial hierarchy and be instrumental in driving it beyond its mission by adhering to its valves and culture and utilizing my potential and talents to its fullest. Willingness to relocate as per the organization requirement. SUMMARY & SKILLS

Currently associated with M/s. Vinir Engineering Pvt Limited in Quality Assurance & MR

Skills into improve the customer satisfaction and fulfill the customer requirement taking process improvement and quality initiatives for enhancing production efficiency

Skilled in handling Customer complaints, quality documents for all stages.

Skilled in handling to maintain the quality documents and interact with new part developing stage with CFT team.

Skilled in selection of supplier’s with respect to capacity of Equipment’s, quality standards, techniques adopted etc.,

Experience in Quality Assurance activities and make the prepare & maintain the documents for PPAP,MSA,SPC& APQP.

Exposure in preparing Problem Solving Approach in 8D and 7QC Tools.

Adept at managing the spectrum of activities spanning testing, quality control and coordination with cross- functional Team, etc.

Ensured quality improvements through process & product audit and POKA YOKE implementations.

An effective communicator with strong analytical, people management, problem solving and organizational skills. CORE COMPETENCIES

1. Quality Assurance 2. Customer Representative 3. Team Management 4. Validation and Testing 5. Auditing 6 . Part developments IT SKILLS

Well versed with MS Office (Word, Excel, Power Point) Experience

With overall 13 years and 6 months experience in Sheet metal, Fabrication & Plastics Both Blow Molding & Injection Moldings and Forging Industries for Hot Forging Both open & Closed Die Forgings & MR Roles. TRAININGS

ISO 14001:2015 & OHS 45001: 2018, QUALIFIED INTERNAL QUALITY AUDITOR TUV Rheinland & Zero defect consultancy Bangalore.

API - 20B & 20C

G8D & PROBLEM SOLVING TECHNIQUES ETC at TVS –Motor company Hosur.

TOTAL PREVENTIVE MAINTENANCE (TPM) at M/s ALF ENGINEERING Pvt Ltd.

IATF/16949:2016 VISHUDDHA BUSINESS SOLUTIONS – BANGALORE.

DOE – SHAININ TECHNIQUES – SECURE METERS UDAIPUR.

VDA 6.3 & 6.2 & 6.3 AUDIT UNDER TRAINING.

ORGANIZATIONAL EXPERIENCE

1. At M/s . Vinir Engineering Pvt Ltd – Hosur since Feb -19 to till date . Manager quality & QMS CUSTOMERS:- Valve Works, JVS, Ultra Engineers & BEML Mysore. Role in Quality Management System:

Maintaining of quality management system ISO/TS 16949@IATF 16949: 2016 ISO 14001 & OHS 45001 : 2018, ISO 50001 : 2018, API 20B & 20C Q1 Specification Addendum 2.

Planning the internal audits & monitoring the same for periodical accomplishment.

Taking necessary corrective and preventive action for the non conformance raised during the audit and monitoring the effectiveness of actions taken for non conformance raised.

Conducting internal training programs for staff and supervisors.

Conduct the PRM and MRM for all Dep’t with objectives Effectiveness.

Evaluating continual improvements and targeting against company mission.

Implement the Corrective action and Monitoring Effectiveness.

To Maintain the Customer Specifications and Standards and Monitoring Frequently.

Implement the API Requirements & Maintain the Documents. 2. At M/s Shree Ambe labels Pvt Ltd - Mysore since June 2016 to 30.01.2019 . Sr. Manager quality & QMS CUSTOMERS:- M/s. NS Instruments – Japan, M/s . Secure Meters - Rajasthan, M/s. PRICOL Pvt Ltd – Pune.

Role in Quality Management System:

Maintaining of quality management system ISO/TS 16949@IATF 16949:2016, ISO 14001 & OHS 45001 : 2018.

Preparation & updating of Quality and Procedure manual for all the Dep’t pertaining to their process.

Planning the internal audits & monitoring the same for periodical accomplishment.

Taking necessary corrective and preventive action for the non conformance raised during the audit and monitoring the effectiveness of actions taken for non conformance raised.

Carrying out the management review meeting as per the plan established by the organization.

Coordinate & manage the customer and certification audits.

Implementation of TPM and coordinator for the same.

Organizing Quality Circle resulting in continual improvements.

Conduct the PRM for monthly basis and objectives evaluating .

Participating in cross functional team to achieve the Dep’t Objective targets.

Conducting internal training programs for staff and supervisors.

Conduct the PRM and MRM for all Dep’t with objectives Effectiveness.

Evaluating continual improvements and targeting against company mission. Highlights:

In customer end Rejection reduced up to 60% for Process oriented rejections.

Customer Satisfaction level increased up to 96% for Automotive lines.

In House quality rejection level decreased up to 25%.

Rate for COPQ is Reduced.

Qualified internal auditor for ISO/IATF 16949 : 2016, ISO 14001 & OHSAS 45001: 2018

VDA6.3 Auditor training under Progress.

3. At M/s ALF Engineering since Oct 2011 to 01.15.16. Dep. Manager & Customer Representative CUSTOMERS:- M/s. Ashok Leyland Nissan, M/s. Mahindra Vehicles. Role in Quality Assurance:

Preparation of PPAP with necessary supporting documents at all stages.

Selection of process flow with respect to customer drawings.

Analysis of monthly internal rejection by using QC tools and planning the CA as the member of CFT.

Carrying out process validation, Process audit and product audit at planned intervals.

Conducting MSA and SPC studies.

Analysis for process improvements if any deviations and continual improvement.

Responsible for product process development activity for the selective products

Involved in Problem solving skills through 8D, kaizen, QC Story etc. for customer complaint.

Improving Quality Management System of supplier by conducting supplier audits.

Closely monitoring of supplier performance and providing supplier rating w.r.t PQCLDM.

To reduce the quality issues and analyze the issues with cross functional team and maintain the quality system

Analysis for field failure from customer and introducing POKE-YOKE for the same.

Jointly involved with PED dep’t for necessary tool correction at supplier end.

Organizing CFT team to analyze complaints & reduce the in house rejection & reworks at all stages.

To fulfill the customer requirements and co- ordinates with all levels.

Take the corrective action and implement the action plan at our end .

To maintain the Quality signoff and files for all level parts.

Continuously interact with customer and submit the related reports and share the process improvements. Highlights:

Successfully handled Quality assurance Dep’t from 2011 with 12 sub-ordinates.

Consistently reduced the supplier PPM from 22300 to 950 PPM within a span of 9 months M/s ALF.

ACT IQA for 5S coordinator implemented Effective 5S system in shop floor M/s. ALF Engineering.

Award winner of Best supplier enhancement with auto ancillary M/s ALF AUTO.

Took part in various Training Programs and Workshops organized by the company.

To maintain the customer satisfaction as per company norms

Qualified internal auditor for ISO/TS 16949, ISO 14001 & OHSAS 18001.

Attended various training programs on EHS.

Involved in the erection of Co2, O2 & Acetylene Gas manifold resulting in reduction of gas consumption and improvement in weld quality M/s. ALF Engineering.

ORGANIZATIONAL EXPERIENCE

4. At M/s VINIR ENGINEERING Pvt LTD – HOSUR, 03.08.2008 to 01.10.2009 IMS & Sr . Engineer in QA. CUSTOMERS:-TVS, BHEL, BEML, and WIPRO ( UNDER CONSULTANCY@ ZERO DEFECT – BLR) Role in Quality Management System:

Implementation of quality management system ISO/TS 16949:2009, ISO 14001 & OHSAS 18001.

Preparation & updating of Quality and Procedure manual for all the Dep’t pertaining to their process.

Planning the internal audits & monitoring the same for periodical accomplishment.

Taking necessary corrective and preventive action for the Nonconformance raised during the audit and monitoring the effectiveness of actions taken for Nonconformance raised.

Carrying out the management review meeting as per the plan established by the organization.

Coordinate & manage the customer and certification audits.

Implementation of TPM and coordinator for the same.

Organizing Quality Circle resulting in continual improvements.

Finding out gap analysis to fulfill the customer requirements.

Participating in cross functional team to share the information experienced.

Conducting internal training programs for staff and supervisors.

Implement process improvement for in-process rejection and customer complaints.

Evaluating continual improvements and targeting against company mission.

Implementation of 5S and 3C concepts in shop floor.

Conducting Safety committee meeting & reducing the risk level in Gemba. Role in Quality Assurance:

Preparation of PPAP with necessary supporting documents at all stages.

Analysis of monthly internal rejection by using QC tools and planning the CA as the member of CFT.

Carrying out process validation, Process audit and product audit at planned intervals.

Maintain the calibration of all measuring instruments & Certificated with approved NABL.

Analysis for process improvements if any deviations and continual improvement.

Organizing CFT team to analyze complaints & reduce the in house rejection & reworks at all stages. 5.At M/s. CHAMPION PLASTICS India Pvt LTD HOSUR. 03.08.2006 to 01.10.2008 Engineer in QA. CUSTOMERS:-TVS, TATA (TAPSAL), SFL, OMAX, PRICOL,REVA Role in Quality Assurance:

Handling of All measuring Instruments and calibration certificates

Preparation All Inspection Report and maintain the records for all stages.

To give the final approval report for Export variants.

To submit the layout inspection Reports & test certificates for customer approval.

Get the clearance from customer before send the parts to Customer end and provide the sufficient documents. PERSONAL DETAILS:

Date of Birth : 20.07.1983

Languages Known : Tamil, English, Telugu& Kannada

Current CTC : 4.5. Lakhs per annum

Expected CTC : 25 % hike from current CTC.

Notice Period : 30 days.

Marital Status : Married.

Permanent Address : 2 / 611, Mathi Vasanth Nilayam, Thokkam Patty –Po, Dhramapuri -Dt – 636705. Declaration:

I hereby declare that the above-mentioned information is true to the best of my knowledge and ability. Date: Your Sincerely,

Place: Hosur . VASANTHAN.M



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