Manufacturing Engineer Process
Resume:
REVIN KUMAR.L
@***********@*****.***
Manufacturing Engineer with 8 years of experience in manufacturing processes to improve product quality and reduce costs.Increased weekly throughput, To achieve a challenging career in the industry that promotes professional growth and prospects,Continuous learning and implementing those skills and its concepts in realtime environment.
HIGHLIGHTS
•8 Years of Experience as a Manufacturing Process Engineer in an automotive company.
•Advanced analytical techniques such as Project Management & Lean in order to increase the Overall Efficiency and performance of the Manufacturing process.
•Improved order delivery times by 35% for large-scale projects through analysis of workflows and processes & improved plant OEE from 68 % to 75 %by improving Availability, Performance & Quality.
•Reduced Overall Process rejection cost by 60%.
•Well-proven analytical, communication, and decision-making skills, with the ability to learn fast, innovate and solve problems under pressure.
•Won Regional & Zonal Competitions conducted by big organizations like CII, ACMA, and QCFI & ABK AOTS for Lean Improvements, OEE improvements, Scrap Reduction & Low-Cost Automation Projects.
SKILLS – (PROVEN EXPERTISE)
•New Product Development (NPD) activities
•Lean Manufacturing / Kaizen
•Process Engineering & QA Management
•Vendor Development
•Line balancing/Data analysis
•Cost controls & Scrap reduction
•Fixtures Design and development, SMED
•Process Cost Analyst
•PFMEA, RFQ
•TPM
•POLCA
•Analytical & complex problem-solving skills for manufacturing feasibility
PROFESSIONAL EXPERIENCE
BRAKES INDIA PVT LTD (From May 2023 to Till now)
Functional Area : Press Tool Cell & Projects
Group Business : Brake Assembly (commercial & LMV)
Designation : Deputy Engineer
ROLES AND RESPONSIBILITIES
•Handling new product development (Proto-tools, Press tools, Jig & Fixtures).
•Strong leadership and managerial skills with a focus on team building and motivation
•Skilled in problem-solving and decision making to ensure smooth operations and resolve issues effectively
•Excellent communication and interpersonal skills for coordinating with cross-functional teams
•Oversee the daily operations of the press tool cell, including scheduling, production planning, and resource allocation
•Lead and mentor a team of press tool makers, technicians, and operators to ensure adherence to quality standards and production targets
•Collaborate with engineering and quality assurance teams to implement process improvements and optimize press tool performance
•Review draft technical drawings for tooling specifications and tolerances and ensure tooling is designed properly.
•Develop and Implement manufacturing process, tooling & fixtures.
•Tool cost and process cost preparation for new projects and RFQ.
•Contribute to new business initiatives and projects and review and communicate the impact of Lean activities.
CHENNAI CNC SERVOTRONICS PVT LTD (From Nov 2021 to May 2023) Functional Area : Press Tool MFG & Projects
Designation : Senior Engineer
ROLES AND RESPONSIBILITIES
•Proficient in reading technical drawings and blueprints
•Skilled in CAD software for desingning press tools
•Strong problem-solving abilities with a focus on efficiency and quality
•Excellent communication and teamwork skills
•Perform preventive maintenance on press tools to ensure optimal performance and longevity
•Troubleshoot and resolve issues related to press tooling to minimize downtime and production delays
RANE TRW STEERING SYSTEMS LTD ( From Jan 2019 to Oct 2021)
Functional Area : Manufacturing Engineering & Projects (ME)
Group Business : Safety seat belt, Air bag, Steering Gear
Designation : Engineer
ROLES AND RESPONSIBILITIES
•Improve Process developments KAIZEN and POKA YOKE.
•Monthly review of customer complaint, field failure, analysis of each complaint with quality tools, on site Gemba for critical complaint, initiate actions, monitoring and ensure closure of each actions.
•Global Manufacturing Engineer (GME) & Read across (RA) points closure.
•Line balancing, productivity increase, space & manpower utilization/saving.
•Resolve operational problems, such as material use variances or bottlenecks.
•Improve OEE & TEEP for all assembly lines & monitor production efficiency.
•Designing new equipment, processes, procedures and systems.
•NPD – (Part Process Trial – Monitoring machine Reliability, OEE).
•Create and maintain Process Flow, Operation and Maintenance documentation.
•Support Production in reducing/eliminating equipment and tooling downtime (MTTR & MTBF) or scrap, utilizing good analytical methodologies.
•Identify opportunities or implement changes to improve products or reduce costs using knowledge of fabrication processes, tooling and production equipment, assembly methods, quality control standards, or product design, materials, and parts.
SODECIA INDIA PVT LTD (From Jun 2017 to Dec 2018)
Functional Area : Press Tool MFG & Projects
Designation : Junior Engineer
ROLES AND RESPONSIBILITIES
•Work directly with design engineers to produce drawings from sketches, existing drawings, and electronic images
•Perform toward enhancing entire part quality to reduce scrap as well as rework.
•Ensure to provide cost effective and high-quality technical support to all customers on time.
•Provide preventative supportt and repairs to Fitments department on time and effectually considering life-cycle costs.
•Apply 5's Methodology in your area of work, generate ideas for improveement in his department
•Ensure the operation of the tooling's.
CHENNAI CNC SERVOTRONICS PVT LTD (From May 2016 to May 2017)
Functional Area : Press Tool MFG & Projects
Designation : Industrial Trainee Engineer
ROLES AND RESPONSIBILITIES
•Perform research, design, and development of manufacturing process including production flow, assembly methods, production equipmnent, and environmental impact
•Performs product/process analysis for cos reduction, quality improvement, and improved efficiency.
•Represents manufacturing on cross-functional teams.
•Computer and computer assisted design (CAD) proficiency.
•Responsible or Tooling Design/Manufacturing/Maintenance Tool.
PROJECTS HANDLED
NPD:
•Successfully completed the NPD project for MSIL, HONDA – SPR 8, JA – SPR4, LX2, and MCA.
Lean Improvements:
•Improved Plant OEE from 68 % to 75 % by improving Availability, Performance & Quality.
•Improved order delivery times by 35% for large-scale projects through analysis of workflows and processes.
Scrap Reduction:
•Reduced Overall Process rejection cost by 60% & savings of (60 Lakhs/Year).
Data Analyst:
•Conducted process study to reduce the bottlenecks and inefficiencies by 17% in the overall output of the system.
•Analyzed production costs, production flow charts, statistical analysis, and flow path analysis to determine efficientutilization of workers and equipment
Tooling Improvements:
•Reduced tool & Die change over time (Riveting) from 1hrs to 10min by introducing new techniques & Design in JA Line (SMED).
•Increased the life of the cantilever riveting fixture from 30 days to 180 days by changing Design and Material Properties.
GME& RA:
•Automated manual web pin machines to automatic were C/T reduced from 24 Secs to 14 Secs & Output improved from 74,000 to 1,25,000 No's.
•Implemented Bobbin thread detector Poka-Yoke in Sewing machines for 39 machines & benefited from savings of 33 Lakhs / Year.
EDUCATION
NTTF-TOOL AND DIE MAKING 60%
SSLC
Sri Ramakrishna Matric Higher Secondary School 70%
COMPUTER PROFICIENCY
Databases : Auto CAD, Pro E, MS Office
ACHIEVEMENTS
Regional,Zonal Achievements & Co-curricular Activities:
•Won Regional & Zonal Competitions conducted by big organizations like CII, ACMA, QCFI &ABK AOTS for Lean Improvements, OEE improvements, Scrap Reduction & Low-Cost Automation Projects.
•Active participator in seminor.
•NCC Camp.
DECLARATION
I do hereby declare that the above furnished information is true to the best of my knowledge and belief.
[REVINKUMAR.L]
Chennai, Tamil Nadu
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