Production Control Supply Chain
Resume:
ROMARIO MATIAS ALVES
*** ******** **, *****, **, 94572, USA
*************@*****.***
Visa Status: Green Card Holder
OBJECTIVE
Experienced Demand Planning Manager with a proven track record in Supply and Demanding Planning Optimization, Inventory Management, and Forecasting. Seeking to leverage 17 years of diverse industry experience to drive strategic initiatives and enhance operational efficiency in a dynamic organization. ACADEMIC BACKGROUND
• MBA in Quality Management and Production Engineering - Instituto de Pós-Graduação (IPOG) - 2014
• Degree in Food Engineering - Universidade Federal de Goiás (UFG), Goiânia/GO - 2005 QUALIFICATIONS
• Proficient in demand planning, production scheduling, procurement (MRP), and supply chain management.
• Accomplished gains exceeding R$4,000,000 per year through effective management of production losses and 52% stock reduction.
• Successfully implemented process management programs and ISO9001, HACCP, PPHO, GMP, and Autocontrol systems.
• Experienced in training and leading cross-functional teams to drive efficiency and achieve business objectives.
• Demonstrated ability to develop and launch new products, reducing costs by 27% and driving substantial sales growth.
WORK EXPERIENCE
Neil Jones Food Company, US
Production Control Manager 09/2023 to Present
• Facilitate production information (“PIDs”) by reviewing, correcting, and ensuring consumption entries are timely and accurately completed and closed, which drives the value of completed production.
• Review, troubleshoots, and approves PID/Recap reporting.
• Manage processing data and performance metrics; performs timely analysis and reporting of operational metrics related to production efficiency (including yield, labor, consumption, throughputs, etc.) and spend.
• Provide analysis for projects plant wide.
• Generate reports by analyzing resources and help determine actionable projects. Metal Light Gondolas, Brazil
PCP and Procurement Manager 12/2020 to 09/2022
• Structured the Planning and Production Control department, optimized supplies and logistics, and managed production routines.
• Implemented production performance indicators, achieving better control over losses, equipment efficiency, yield, and costs.
• Responsible for guiding the SAC attendant and managing service to major corporate customers, ensuring customer satisfaction and timely deliveries.
• Analysis of the available budget, distributing it in such a way as to close as many orders as possible, negotiating price and deadlines with suppliers.
• Achieved reduced physical and financial inventory of raw materials through improved MRP planning. Doce Vida Alimentos, Brazil
Production Coordinator 05/2020 to 11/2020
• Reorganized R&D, Planning and Production Control Department, Production, Warehouse, and Shipping areas to optimize processes.
• Successfully reformulated products to meet regulatory requirements and customer demands.
• Managed inventory, implemented HACCP and GMP programs, and defined production standards. Laticínios Goianinho Ltda., Brazil. (Yogurt Plant) Specialized Technical Consultant, Industrial Management 01/2018 to 09/2019
• Developed process management and HACCP programs, achieving 27% reduction in product cost through formulation modifications.
• Implemented new suppliers, reducing acquisition costs by up to 20% for raw materials and packaging.
• Managed the PCM and supply chain, reducing costs by 20% through the implementation of new transporters.
• Redesigned all products, reducing their cost by 28% and increased production efficiency. Grupo CICOPAL, Brazil.
Industrial Manager 06/2017 to 01/2018
• Coordinated 10 production lines, optimizing industrial performance and controlling production costs.
• Implemented Kanban system, reducing raw material stock and improving organization.
• Developed new processes for Waffle and doughnut, increasing productivity by more than 60%.
• Implemented production control methodologies, based on Lean Manufacturing concepts, reducing excess production from 30% to 5%.
Laticínios Bela Vista, Brazil. (Dairy Products Plant) Planning and Production Control Supervisor 09/2014 to 04/2017
• Implemented production losses management system, achieving a 42% reduction in financial losses.
• Managed the process management system in the production and PCP department.
• Successfully acted as Key User of the PP module in SAP ERP implementation projects, training the entire manufacturing team.
• Data analysis to improving MRP efficiency, reducing warehouse inventory by over 40%. Cosmed (Hypermarcas), Brazil
Production Coordinator 02/2013 to 07/2014
• Assembled and trained the production team for the operation of 10 lines in 3 production shifts.
• Managed production indicators and performed audits to optimize processes.
• Developed operational standards and controlled inventories of materials and finished products.
• Implemented Kanban system, optimizing material stock and reducing waste. Itambé Alimentos S/A, Brazil (Powder Milk Plant)
Production Supervisor 02/2006 to 01/2013
• Managed production planning and control, reducing losses and ensuring compliance with goals.
• Implemented quality management and audits, obtaining ISO 9001 and ISO 14001 certifications.
• Actively participated in the implementation of the continuous improvement program.
• Developed TPM program, improving machine efficiency and reducing downtime. CERTIFICATES
• Lean Six Sigma Green Belt - 2022
• Emotional Intelligence - SENAI - 2017
• Enneagram Applied to Self-Knowledge - 2017
• SAP Skills for Key-Users - 2015
• Hazard Analysis Critical Control Points - 2011
• CEP I – Statistic Process Control - 2009
• Results Management – 2009
LANGUAGES
English – Advanced.
Portuguese – Native/Fluent
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