ABDALLA ALY
Riyadh, Saudi Arabia
Phone: +966-**-***-****
Email: *********@*****.***
LinkedIn: linkedin.com/in/abdallah-saad-95a1b240
PROFESSIONAL SUMMARY
Engineering Manager with 20+ years of experience, specializing in manufacturing and production environments. Adept at leading maintenance teams, implementing preventive maintenance programs, and providing hands-on equipment repair. Proven ability to improve operational efficiency, reduce downtime, and manage engineering projects from concept to completion. Looking to leverage my multi-skilled maintenance expertise and leadership experience in a growing organization that offers career progression, training, and development opportunities.
PROFESSIONAL EXPERIENCE
Group Maintenance Manager
SAPPCO, Riyadh, Saudi Arabia Nov 2020 – Present
Lead the maintenance of three factories (Sappco Riyadh, Saptex, Sappco Dammam), managing a team of 40 engineers and technicians.
Developed and implemented a comprehensive preventive maintenance program, improving machinery reliability and operational efficiency.
Managed daily operations, setting and monitoring KPIs to enhance maintenance team performance.
Oversaw budget management for maintenance activities, coordinating procurement and managing stock levels to support uninterrupted operations.
Spearheaded a €7M factory renovation, upgrading key production lines and infrastructure.
Conducted cost analysis and monitored expenditures for capital and operational projects to ensure effective budgeting and cost control.
Ensured compliance with safety regulations and maintenance best practices.
Maintenance Manager
BAJA, Riyadh, Saudi Arabia Apr 2016 – Nov 2020
Directed the €20M construction of a new factory, managing the entire lifecycle from engineering to training.
Optimized machinery performance through the development and execution of preventive maintenance programs.
Supervised inventory and procurement processes, maintaining strict budgetary control.
Represented the company in discussions with suppliers and during factory acceptance tests to ensure project specifications and quality standards.
Maintenance Manager
Farm Frites, Cairo, Egypt Nov 2008 – Apr 2016
Developed and executed preventive maintenance plans, significantly reducing equipment downtime from 5.2% to 2.5%.
Managed substantial upgrades to steam generation and refrigeration systems, resulting in €350K in cost savings.
Implemented SCADA systems to enhance production line efficiency and led major improvements in refrigeration and storage facilities.
Increased production capacity by 56% and expanded storage capacity by 25% through strategic upgrades.
Electrical Engineer
Delta Foam, Cairo, Egypt Dec 2006 – Nov 2008
Supervised a team of electricians, optimizing task delegation to minimize operational downtime.
Directed electrical installations for major factory expansion projects, including new molding and block mold machines.
Managed procurement of electrical spare parts, ensuring timely availability and minimizing disruptions.
Electrical Engineer
EURPOACK, Cairo, Egypt Apr 2003 – Dec 2006
Developed preventive maintenance plans for plant equipment, improving efficiency and reducing downtime.
Led a team of electricians to enhance maintenance procedures and managed spare parts inventory for optimal machine availability.
EDUCATION
Master of Business Administration (MBA)
University of East London, UK May 2021 – Jul 2023
Bachelor of Science in Electrical Engineering
Zagazig University, Egypt Sep 1997 – May 2002
SKILLS
Personal Skills:
Leadership: Effective at leading and motivating teams to achieve production and maintenance goals.
Team Building: Proven ability to recruit, train, and retain talent, ensuring optimal team performance.
Communication: Strong interpersonal and communication skills for effective stakeholder engagement.
Problem Solving: Skilled in diagnosing and resolving complex maintenance issues to enhance operational uptime.
Time Management: Adept at prioritizing tasks and managing resources to meet project deadlines.
Technical Skills:
Engineering Management: Expertise in project management, preventive and predictive maintenance, and facilities management.
Technical Operations: Experienced in managing HVAC systems, forklifts, cranes, and utility operations.
ERP Systems: Proficient in ERP software such as Microsoft Dynamics and Infor, along with Microsoft Office and AUTOCAD.
Manufacturing and Inventory Management: Knowledgeable in manufacturing processes, inventory control, and spare parts management.
Safety and Compliance: Experienced in ensuring adherence to safety regulations and maintaining safety protocols.
Vendor and Contractor Coordination: Skilled in managing vendor relationships and coordinating project execution.
Engineering Budget Management: Proficient in preparing and managing budgets for engineering projects and resources.
Technical Expertise: Experienced in PLC, SCADA, BMS systems, and troubleshooting control circuits.
Cost Control: Strong financial skills in budget development and management.
ACHIEVEMENTS
Sappco Group (2024): Led the €7 million renovation including new sandwich panel and Sapcoat lines, new storage facilities, and administrative building upgrades.
Baja Factory (2018): Led the entire project lifecycle of BAJA’s new factory, from engineering design to implementation and training, managing a budget of €20 million.
Farm Frites (2015): Executed energy-saving projects, saving approximately €2 million in electricity, gas, water, and raw materials.
Farm Frites (2014): Upgraded production line and utilities, increasing factory capacity from 9 to 14 tons per hour.
Delta Foam (2008): Successfully led the electrical installation for 25 upgraded and 5 new molding machines during a major factory expansion.
TRAINING & CERTIFICATIONS
Internal Quality Auditor ISO 9001-2015 – TUV NORD, Saudi Arabia Dec 2020
Boiler Operation and Maintenance – BOSCH, Germany Nov 2014
Project Management & Leadership – Americana HR Dept. Egypt Sep 2013
Cost Savings – Endress+Hauser Academy, Switzerland Oct 2012
Advanced Management Skills – Americana HR Dept. Egypt Feb 2012
PLC S7 300 Software and Hardware – Alrowad Company, Egypt Dec 2008