Special cold forging Product Development Engineer

Sagar Narayan Thete

*-******* *****, *** ********* Soc. Omkar Nagar, Kishore Suryawanshi Road, Nashik-422004

+91-788******* ************@*****.***

SUMMARY

Department Head Design and Development 2021 to present & New Product Development Engineer with 5 years of experience in Cold forging special parts Manufacturing industry. Completed BE in Mechanical Engineering with First Class.

EDUCATION

Program Institution CGPA/% Year

B.E. in Mechanical P.V.G.C OF ENGG, Nashik 60.25% 2016 Diploma in Automobile P.DR.. V.P. INST OF ENNG. &Poly. Loni

75.14% 2011

ITI in Production and

Manufacturing

Govt I.T.I Satpur, Nashik 84.80 % 2008

X (State Board) C.D.O Meri High School, Nashik 52.56 % 2006 TECHNICAL SKILLS

• New Product Development

• Advanced Product Quality

Planning

• Total Productive Maintenance • Bajaj DR-7 Methodology SKILLS

• Software Packages: Cloud-9 ERP MS OFFICE AutoCAD

• Personal Skills: Positive attitude Leadership Passionate Energetic Result Oriented

• Languages known: English Marathi Hindi.

INDUSTRIAL EXPERIENCE

1. Metaforge Engineering (I) Pvt Ltd., Nashik: - Development Head of Design & Development Dept. reporting to Director Sir [Jan 2022 - Till Date]

Responsibilities-

• Assisting the design and development activity

• Understand customer expectations on to-be manufactured product.

• Conduct manufacturing feasibility meeting with CFT team and replay to the customer

• Develop new parts as per customer drawing. (As per the APQP & DR Methodology)

• Strategic planning and build and lead effective cross-functional team

• Monitor team metrics and objectives ensuring meeting of goals.

• Manage customer relationships and customer visits, and product testing.

• Reduce the lead time of new product development.

• Develop New Product with First Time Right

• Vertical Startup of new developed product during volume production.

• Reduce the new product development cost

• Strategically things and seeing the bigger picture and setting aims and objectives in order to develop and improve the business of organization

• Strategically working to carried out necessary planning in order to implement operational changes (ECN)

• Train members of team, arranging external training where appropriate

• Transfer new technologies, products, and manufacturing process into and out of the company.

• Build both internal and external relationship management

• Determine and execute improved technologies used by suppliers, competitors, and customers.

• Assisting as chairman of the Development Pillar TPM.

• Attend seminars, conferences, and events where appropriate as per requirement

Achievements-

• Implementation of 5 Kaizens in MEPL & supplier end. Also received kaizen award.

• Received first prize for Quality Month poster competition.

• Member of Junior chamber international (JCI Metaforge Nashik Zone -XIII chapter)

Trainings-

• Completed Training on Stress Management and improve work life balance

• Completed Training on Effective Communication leadership development

• Completed Training on TPM Awareness

• Completed Training on IPO (Input Process Output)

• Completed training on project management from ACMA Pune.

• Completed training on ‘Heat Treatment’ from Bajaj auto ltd. Aurangabad.

• Completed training on ‘JH, PM & TPM awareness’ Aurangabad.

• Completed training on Development management pillar head

• Completed training on ‘effective public speaking’ from JCI Nashik.

• Participated in JCI events. (LOTS, Speech Craft, EPS Paras, JC week etc.) 2. Metaforge Engineering (I) Pct. Ltd., Nashik: - Development Engineer, reporting to Development HOD [May’17-Dec’21]

Responsibilities-

• Develop new parts as per customer drawing.

• Ensure develop part quality. (Design feasibility manufacturing, critical to quality)

• Supplier selection

• New part development cost

• Leading the development team in the Absence of the development HOD

• Sample in process inspection

• Follow-up with customer regarding part development activities, SIR Approval, and Schedule Follow up for developed parts etc.

• Conduct feasibility meetings With CFT Team

• Ensure process flow planning with Production and PPC Dept

• Maintaining development part tracking sheet In ERP under development parts

• Standard operating procedure of Developed parts

• Maintaining the Documents of Samples in process records / inspection reports of Development Parts (Domestics and Exports)

• Facing Customer PPAP audit

• Customer satisfaction (quality complaints, ECN, Audit, Initial Capacity plan

• Fulfilling IMDS Requirements

• TPM Pillar Member

• Support to Supplier SQA

3. Kishore Engineering Works: - Graduate Apprentice Trainee in Production Department.

[July’16 -April’17]

Roles & Responsibilities-

• Maintaining stock register, inwards, P.D.I, assisting production line.

• Ensure product quality.

• Maintaining the calibration status of all instruments & in house gauges.

• Assisting the development activity.

• Maintaining 5s, Poka yoke, startup check sheet preventive maintenance, machine breakdowns files.

• Maintaining and draw cad files.

• Maintaining PPAP files (includes incoming material control plan, product flow diagram, control plan, product quality assurance plan, percentage inspection points satisfying tolerance, potential failure mode and effect analysis, checking aid list, product dimensional control plan, packaging.)

POSITIONS OF RESPONSIBILITY

• Active Member of JCI Metaforge chapter since last years. [2017-2023]

• DM TPM Pillar head from last Two year [2021-2023] AWARDS

• Received 3rd prize in TPM Kaizen competition held by Metaforge, Nashik [2022-2023]

• Received Maximum Achievement Award from Chiral Ventures [2021-2023]

• Received Appreciation Certificates in JIC Speech Craft, Effective Public Speaking [2017-2023] HOBBIES & INTERESTS

• Interacting with people, playing cricket, and singing and listening songs

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